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5.4 

Operation 

 

 

Carry out blasting in parallel tracks in such way that the dust hose and electric cable do not become twisted. 
The next figure shows the recommended blast cleaning paths leading away from the dust collector. 
 

 
 
Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust 
hose. 
 
The selection of the correct advancing speed of the blast machine is important for a good blast cleaning result. 
In the case that the surface has different characteristics (e.g. different hardness or different coating 
thicknesses), a uniform blast result can be achieved by varying the advancing speed during blast cleaning. 
 
The advancing speed depends on the material of the surface to be treated and the desired profiling. 
 
The correct advancing speed can be found out by observing the blasted surface and varying the speed during 
the blast cleaning process. 
 
Slight profiling on concrete requires a higher speed than coarse profiling (6 - 10). 
 
Blasting on steel requires a very low advancing speed (0 -2). 
 
Check the separator tray every 3 hours for foreign matter and large contaminants. 
 

5.5 

Switching off the machine 

 

 

Close the abrasive valve. 

 

Press the red button “Blast motor OFF” 

 

Switch the main switch to position “OFF” 

 

Pull out the connector of the main power supply of the machine. 

 

Switch off the filter unit. 

 

Wait for standstill of all drives before any inspection or maintenance works are started. 

 

Dust collector 

Dust hose and  
electric cable 

Blast cleaning machine 

When the blast head is lifted from the floor, abrasive escapes from 

the sides of the blast head at high speed! If the machine is moved 

with the blast head raised, the abrasive magnetic valve must be 
closed! 

 
Alter the direction only after closing the magnetic valve! 

Содержание 1-15DS

Страница 1: ...Original instructions in English language OPERATING INSTRUCTIONS 1 15DS Global VERSION 2 3...

Страница 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Страница 3: ...12 Driving without connected drive motor 12 4 7 Connecting the drive motor to the traction wheel 13 4 8 Driving with connected drive motor 14 4 9 Blast wheel 14 4 10 The abrasive valve 14 4 11 Separa...

Страница 4: ...n sense when working with machines 2 Machine description The Blastrac blast cleaning machine 1 15DS Global is a downward blasting machine with a closed abrasive circuit exclusively designed for the pr...

Страница 5: ...om the machine h Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping i Remove electrical cables and dust hose s from the surface to be treated j Make su...

Страница 6: ...ersonal Protective Equipment while working with the machine Dust mask class FFP3 or higher Ear protection Safety glasses with lateral protection Protecting gloves Safety shoes b Dress properly Do not...

Страница 7: ...se must be connected properly with a hose clamp and industrial tape e The dust hose must be undamaged and free of obstructions f Always switch on the dust collector first 3 7 Maintenance safety a Pull...

Страница 8: ...manner that damage due to the effects of the use of force or incorrect loading and unloading is avoided i The lifting eyes can also be used to fasten the machine on a pallet or during transport j Alwa...

Страница 9: ...r a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manu...

Страница 10: ...h the current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possibl...

Страница 11: ...ng hours performed by the blastwheel Useful for maintaining a proper maintenance schedule 10 Emergency shutdown button Red mushroom shaped emergency shutdown push button this button cuts off all power...

Страница 12: ...areful Make sure nobodies feet get under the wheels Wear appropriate safety shoes when you drive the machine to or from the work area Make sure that no vehicles such as forklift trucks and other equip...

Страница 13: ...mum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Make su...

Страница 14: ...The valve is hand operated by the abrasive control lever This lever is located on the control box and can be adjusted so that any quantity of abrasive can be fed to the blastwheel Optimum blast clean...

Страница 15: ...timum functionability of the machine The adjustment is done using the 4 setting screws one each at the rear wheels and one at the front drive wheel bracket below the control box The height of the brus...

Страница 16: ...till of all drives Open the control box of the machine Set the inverter switch to the opposite position Close the control box and check the turning direction of the motor again 5 3 Switching the machi...

Страница 17: ...ng speed can be found out by observing the blasted surface and varying the speed during the blast cleaning process Slight profiling on concrete requires a higher speed than coarse profiling 6 10 Blast...

Страница 18: ...tant factor to obtain an optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits the...

Страница 19: ...accessible screw connections for tight seat Every 3 hour Check the separator tray the hopper the feed spout and blast wheel unit for foreign matter and large contaminants Daily and prior to starting...

Страница 20: ...s drives secure the machine against unintentional switching on Put the machine to its safety off position The machine is in a safe condition when it cannot generate any hazard Further is advised Clean...

Страница 21: ...the blastwheel coverplate is released from the blasthousing Block the blastwheel 7 and remove the central fixing bolt 6 Take the blastwheel 7 out of the housing and check the hub 8 for wear Use a new...

Страница 22: ...them out at the bottom of the housing To mount the liners keep on the following sequence Prior to mounting the liners check all threads for contaminants and clean them if necessary First place the ple...

Страница 23: ...drives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gr...

Страница 24: ...m between the chain wheels Fitting the chain Before mounting the chain it must be degreased to prevent any abrasive or abrasive particles from adhering The chain is supplied as a chain string and has...

Страница 25: ...ng of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 Abrasive S460 This media is used to create a coarse profile or to increase the...

Страница 26: ...tment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if necessary Abr...

Страница 27: ...drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...

Страница 28: ...ve relais CHECK Is the supply cable plugged in the wall socket generator Is the supply cable plugged in the socket of the BDC and is the BDC switched on see manual of BDC Is the main switch turned on...

Страница 29: ...d also take in account the times when the machine is switched off or even running but not actually in use This may significantly decrease the exposure level over the total working period Identify addi...

Страница 30: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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