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INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

CONTENT

page.

1. IMPORTANT INFORMATION ABOUT SYSTEM OPERATION

1.1. SAFETY INSTRUCTIONS

1.2. PURPOSE OF THE BOILER

1.3. FUEL

1.4. BOILER OVERALL DIMENSIONS

1.5. BOILERS TECHNICAL DATA

2. INTRODUCTION

2.1. BOILER GENERAL REQUIREMENTS

2.2. ENSURING PEOPLE AND EQUIPMENT SAFETY

2.3. PRESSURE LOSSES

3. OPERATION INSTRUCTIONS

3.1. OVERALL CHARACTERISTICS OF HOT WATER BOILER FROM BISOLID
COMFORT SERIES

3.2. SAFETY AND CONTROL DEVICES

4. BOILER INITIALIZATION TO OPERATION

4.1. BOILER CHECK-UPS BEFORE INITIALIZATION FOR OPERATION

4.2. FILLING AND DRAINING THE HEATING SYSTEM

5. BOILER OPERATION AND CONTROL WITH WOOD LOGS

5.1. BOILER FIRING

5.2. HEATING WATER TEMPERATURE ADJUSTMENT

5.3. REFUELING THE BOILER

5.4. BOILER HEATING MODE DURING THE NIGHT

5.5. CLEANING THE ASH

5.6. CONDENSATION AND TARS

5.7. BOILER SWITCH OFF

5.8. BOILER SHORT-TERM SWITCH OFF

5.9. BOILER LONG-TERM SWITCH OFF

5.10. BOILER MAINTENANCE

5.11. BOILER CLEANING

5.12. BOILER REPAIR

5.13. WARRANTY AND WARRANTY CONDITIONS

5.14. BOILER PACKAGE KIT AT DELIVERY

6. BOILER OPERATION AND CONTROLS WITH WOOD PELLETS

6.1. BOILER FIRING

6.2. BOILER SWITCH OFF

6.3. BOILER SERVICING

6.4. BOILER CLEANING AND MAINTENANCE

6.5. BOILER REPAIR

6.6. BOILER CONTROL PANEL

6.7. BOILER WITH PELLET BURNER WIRING DIAGRAM

6.8. CONTROL PANEL WITH CONNECTORS FOR PELLET BURNER

7. BOILER INSTALLATION INSTRUCTIONS

7.1. BOILER INSTALLATION – OVERAL INFORMATION

7.2. BOILER WATER REQUIREMENTS

7.3. BOILER POSITIONING

7.4. MINIMUM DISTANCES

7.5. POSITIONING IN THE BOILER ROOM

7.6. INSTALLATION PROCEDURE

7.7. BOILER SPARE PARTS

7.8. BOILER OPERATION WITH ACCUMULATING TANK

7.9. TRANSPORTATION AND STORAGE

7.10. FLUE OUTLET PIPELINE INSTALLATION

7.11. CHIMNEYS AND ADVICES FOR CONNECTING TO CHIMNEYS

8. TROUBLESHOOTING

Содержание Comfort 03

Страница 1: ...TION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort 30 1 2013 19 38 OM BSCV00 08 2012 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF HOT WATER SOLID FUEL BOILER FROM SERIES BISOLD COMFORT 0...

Страница 2: ...ANING THE ASH 18 5 6 CONDENSATION AND TARS 18 5 7 BOILER SWITCH OFF 18 5 8 BOILER SHORT TERM SWITCH OFF 18 5 9 BOILER LONG TERM SWITCH OFF 19 5 10 BOILER MAINTENANCE 19 5 11 BOILER CLEANING 20 5 12 BO...

Страница 3: ...nd all of its accessories operate under variable electricity 220 230 V Improper electrical installation or repair may endanger user s life from electrical shock Installation works must be performed on...

Страница 4: ...Comfort 03 04 05 are cast iron section boilers for firing wood pellets or wood logs The hot water boilers are designated for heating of small domestic and company dwellings as well as for hot domestic...

Страница 5: ...imensions of the boilers Description Dimension Comfort 03 Comfort 04 Comfort 05 Number of sections Pcs 3 3 4 4 5 5 Fuel Wood Pellets Wood Pellets Wood pellets Length mm 636 976 736 1076 836 1176 Heigh...

Страница 6: ...ted operating temperature which feature provides high efficiency of the appliance at minimum fuel consumption The combustion chamber of the burner is made from fire resistance steel which guarantees r...

Страница 7: ...14961 2 ENplus A1 ENplus A1 ENplus A1 Nominal heating output kW 20 18 25 24 32 30 Working pressure Pa 0 4 0 4 0 4 0 4 0 4 0 4 Fuel consumption at nominal heating output kg h 9 6 4 2 12 2 5 6 15 6 7 0...

Страница 8: ...ganization authorized by the manufacturer Every incompetent intervention might damage the boiler and possibly the accompanying equipment The servicing technician initializing the boiler start up for f...

Страница 9: ...e dangerously hot If there is any leakage from the boiler s heat exchanger or when the heat exchanger is choked up do not try to start the boiler until normal operation conditions are recovered 2 2 EN...

Страница 10: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort OM BSCV00 08 2012 EN 10 Figure 2 Pressure losses in the combustion chamber...

Страница 11: ...d water heat exchanger with a suitable number of sections The assembled boiler body is equipped with the necessary pipe elements for connecting to the water supply system The boiler body is also equip...

Страница 12: ...f the boiler draught is the thermo regulating valve Figure 4 The regulator is situated on the cast iron body exit It regulates the primary air quantity used for firing under the boiler fire grate by o...

Страница 13: ...position controls the burning intensity and by that the boiler heating output when operating with wood logs The thermo regulating valve is connected to the control flap by a chain The chain is connec...

Страница 14: ...to be built in accordance to the following scheme Figure 7 Figure 7 Schematic hydraulic diagram 1 Safety heat exchanger 2 Safety valve TS 131 S 20 3 Water supply 4 Safety valve 3 bar 1 2 5 Stopping v...

Страница 15: ...ansion tank must be chosen properly complying with the water volume changes resulting from its heating and cooling The expansion tanks and their pipe connection lines must be protected against freezin...

Страница 16: ...ld not be acid pH factor must be higher than 7 0 At first place a comprehensive rinsing of the entire heating system should be performed Warning Water quantity in the system should not be decreased or...

Страница 17: ...NT When the desired heating water temperature is 60 C you can heat the water in the boiler for example with 5 C higher than the desired temperature of 60 C it is measured by the boiler thermometer Thi...

Страница 18: ...get warmed When the boiler operates with low water temperature usually under 65 C or when the used fuel is wet then the water condenses in the flue gasses and the condense leaks down over the cold boi...

Страница 19: ...he combustion chamber and to dump the ash from the drawer It is important that the user performs periodical maintenance of the appliances in order to achieve effective usage prevention of possible pro...

Страница 20: ...antity of tars over the combustion chamber inside walls then it must be removed by using a scraper or burned by firing hard wood at maximum operation temperature Direction The ash must be stored the a...

Страница 21: ...boiler BiSolid Comfort Pos Description Pcs 1 Hot water boiler Bisolid Comort 1 2 Wood pellet burner Bisolid GP 1 3 Pellet auger Bisolid 1 4 Ash tray 1 5 Electrical control panel 1 6 TRV thermo regula...

Страница 22: ...wood pellets with diameter 6 8 mm and category of wood pellets according to EN 14961 2 ENplus A1 Switching the boiler operation from wood logs to wood pellets must be performed manually by switching...

Страница 23: ...h wood logs must be performed in the appropriate way according to the instructions in parts 5 7 5 8 and 5 9 presented in the current manual for operation When operating with wood pellets the pellet bu...

Страница 24: ...erating with wood logs please observe the instructions presented in part 5 11 from the current manual for operation When operating with wood pellets cleaning of the burner must be performed in accorda...

Страница 25: ...he electrical parts must be performed by authorized person Warning The burner must be connected to the electrical installation of the relevant appliance boiler by observing all safety techiques The ma...

Страница 26: ...5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 Fresh air Extactor fan option Pump Ignition Photo sensor Start Back fire Room thermostat Pt 1000 H2O 1100 W X1 X2 X3 X4 X5 F1 2A F2 2A F3 2A F4 2A F...

Страница 27: ...pump must always operate when the boiler looses heat for unloading purposes 6 8 CONTROL PANEL WITH CONNECTORS FOR PELLET BURNER Figure 11 Control panel with connectors for pellet burner wiring diagra...

Страница 28: ...room thermostat Before connecting the room thermostat to the connector moving part for ROOM THERMOSTAT positioned on the back of the boiler s side cover panel remove the factory installed bridge locat...

Страница 29: ...site direction to the heated water circulation In new systems all radiators have to be cleaned from erosive materials and rinsed with warm water under pressure We recommend installation of precipitant...

Страница 30: ...fire provisions the boiler must be installed Over flooring from inflammable material Over surface from inflammable material under covering the boiler with 20 mm pitch from every side and covering the...

Страница 31: ...inimum distances which must be observed in order to guarantee safe operation in the boiler room and availability to perform servicing cleaning and refueling The distance between the boiler front side...

Страница 32: ...ion After connecting the boiler to the heating system screw the boiler s filling and draining stop cocks at its back side Install the flue pipe with the boiler s flue flap for extracting the flue gass...

Страница 33: ...Solid Comfort OM BSCV00 08 2012 EN 33 7 7 BOILER SPARE PARTS The spare parts for hot water boilers from series BiSolid Comfort 03 04 05 are presented in Figure 14 and Figure 15 Figure 14 Spare parts o...

Страница 34: ...4 SN 091 SN 091 SN 091 22 Grid lock hinge SN 085 SN 085 SN 085 23 Grid SN 110 SN 110 SN 110 24 Lock hinge SN 123 SN 123 SN 123 25 Grid lock socket SN 140 SN 140 SN 140 26 Door lock cylinder SN 131 SN...

Страница 35: ...e used fuel type requiring highest accumulation tank volume Usage of accumulation tank is not necessary when the defined volume is lower than 300 litres 7 9 TRANSPORTATION AND STORAGE The boilers for...

Страница 36: ...e cleaning manhole Fix the pipeline to the boiler flue outlet Install the flue gasses pipe to the chimney by using the shortest track without using excessive number of bends Avoid undesirable coupling...

Страница 37: ...ECTING TO CHIMNEYS It is enough to have a drawing for connecting the boiler flue outlet to the chimney as main condition for the boiler correct functioning This requirement is essential and determines...

Страница 38: ...ive height of flue gas chimney is determined by the coupling point of the boiler flue outlet to the chimney Make sure that the chimney system sizing and the flue connection to the chimney is performed...

Страница 39: ...Excesive boiler condensation and black liquid formation Low outlet water temperature Try to operate the boiler with flue gas temperature of 160 C over the ambient temperature The boiler lower door is...

Страница 40: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort OM BSCV00 08 2012 EN 40 Supplier Address City Str Tel Fax http Reserved rights for technical changes...

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