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UF V (E3) 09/2018

Page 5/116

24.4

Maintenance work by the customer................................................................................................... 92

24.4.1

Checking and cleaning / replacing the condenser air filter ...................................................... 92

24.4.2

Cleaning the condenser ........................................................................................................... 93

24.4.3

De-icing and defrosting ............................................................................................................ 93

24.5

Sending the chamber back to BINDER GmbH ................................................................................. 94

25.

DISPOSAL ............................................................................................................ 94

25.1

Disposal of the transport packing ...................................................................................................... 94

25.2

Decommissioning .............................................................................................................................. 95

25.3

Disposal of the chamber in the Federal Republic of Germany .......................................................... 95

25.4

Disposal of the chamber in the member states of the EU except for the Federal Republic of
Germany ............................................................................................................................................ 96

25.5

Disposal of the chamber in non-member states of the EU ............................................................... 97

26.

TROUBLESHOOTING ......................................................................................... 98

27.

TECHNICAL DESCRIPTION .............................................................................. 100

27.1

Factory calibration and adjustment ................................................................................................. 100

27.2

Over current protection.................................................................................................................... 100

27.3

Battery replacement (option “battery-buffered alarm system”) ........................................................ 100

27.4

Technical data ................................................................................................................................. 101

27.5

Equipment and options (extract) ..................................................................................................... 103

27.6

Optional equipment, accessories and spare parts (extract) ............................................................ 104

27.7

Dimensions UF V 500 (E3) ............................................................................................................. 106

27.8

Dimensions UF V 700 (E3) ............................................................................................................. 107

28.

CERTIFICATES AND DECLARATIONS OF CONFORMITY ............................. 108

28.1

EU Declaration of Conformity .......................................................................................................... 108

29.

PRODUCT REGISTRATION .............................................................................. 110

30.

CONTAMINATION CLEARANCE CERTIFICATE .............................................. 111

30.1

For chambers located outside the USA and Canada ...................................................................... 111

30.2

For chambers in the USA and Canada ........................................................................................... 114

Содержание ULTRA.Guard UF V 500

Страница 1: ...30V 9020 0348 9120 0348 230 V BINDER GmbH Address Post office box 102 78502 Tuttlingen Germany Phone 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com...

Страница 2: ...osting option 24 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION 25 3 1 Unpacking and checking equipment and completeness of delivery 25 3 2 Guidelines for safe lifting and transpor...

Страница 3: ...erature tolerance range 53 14 ALARM FUNCTIONS 54 14 1 Alarm messages 54 14 2 Information messages 56 14 3 Activating deactivating the audible alarm alarm buzzer 56 14 4 Required actions in case of an...

Страница 4: ...e 76 20 SETTING AND ACTIVATING THE SERVICE SETPOINT 76 20 1 Setting the service setpoint 76 20 2 Activating the service setpoint 77 21 CO2 EMERGENCY COOLING OPTION 78 21 1 Connecting and exchanging th...

Страница 5: ...5 Disposal of the chamber in non member states of the EU 97 26 TROUBLESHOOTING 98 27 TECHNICAL DESCRIPTION 100 27 1 Factory calibration and adjustment 100 27 2 Over current protection 100 27 3 Batter...

Страница 6: ...ing start up operation and maintenance of the product Note the contents and the product described are subject to change without notice Understanding and observing the instructions in this operating ma...

Страница 7: ...otentially hazardous situation which if not avoided could result in death or serious irreversible injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate...

Страница 8: ...ance Environment protection Wear protective gloves Wear safety goggles Prohibition signs Do NOT touch Do NOT spray with water Do NOT climb Information to be observed in order to ensure optimum functio...

Страница 9: ...Observe the safety instructions in the operating manual only UF V UL and UF V with optional CO2 emergency cooling Service label UF V regular chamber UF V UL and UF V with optional CO2 emergency cooli...

Страница 10: ...0 V 50 Hz Nominal voltage 10 at the indicated power frequency 1 N Current type Max operating pressure 28 bar Max operating pressure in the refrigerating system Stage 1 R290 0 15 kg Cooling 1 st stage...

Страница 11: ...of the heat CAUTION Leakage of refrigerant in the event of a chamber defect Danger to the environment Ensure sufficient ventilation of the installation site Do not operate the chamber in hazardous loc...

Страница 12: ...produced in accordance with VDE regulations and were routinely tested in accord ance to VDE 0411 1 IEC 61010 1 CAUTION The inner surfaces become very cold during operation Danger of injury by freezing...

Страница 13: ...ld use a chamber running in non supervised continuous opera tion we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at...

Страница 14: ...built into the device A visual and an audible signal buzzer show exceeding of the temperature Safety measurement and control devices The safety measuring and control devices are easily accessible Ele...

Страница 15: ...ted at the optimal height for operation The controller offers an error diagnostics system generating audible and visual warning and alarm mes sages Chambers with the option battery buffered alarm syst...

Страница 16: ...in the USER menu The advanced voltage booster optionally available provides automatic voltage compensation through a buck boost converter chap 4 6 An error diagnostics system monitors the chamber func...

Страница 17: ...oor access system Figure 3 Ultra low temperature freezer UF V example UF V 700 front view A Outer door B Door lock and controller housing description chap 2 2 C Door handle D Compressor housing E Air...

Страница 18: ...er door B Door lock and controller housing description chap 2 2 C Door handle D Compressor housing E Air filter flap checking and cleaning replacing the filter chap 24 4 1 F Castors front castors lock...

Страница 19: ...Left chamber side Figure 5 Standard chamber Door lock and controller housing with controller operator panel and door handle Chambers with the Door access system option are equipped with an electromec...

Страница 20: ...Operating the electromechanical door locking option Door access system A pushbutton permits opening the electromechanical door locking with out using your hands A pull tight function automatically cl...

Страница 21: ...e It can be un locked with a key and then removed 4 5a 5 Standard chamber Chamber with optional lockable protective flap Figure 9 Position of the main power switch and the lockable protective flap opt...

Страница 22: ...ption Figure 11 Chamber rear 6a 28 mm access port to connect the der CO2 emergency cooling option or for cable of a supplemen tary measuring device 6b 28 mm access port e g for cable of a supplementar...

Страница 23: ...r chamber Delay time for the door open alarm After closing the outer door the door open alarm is switched off for a programmable delay time factory setting 1 minute 2 5 2 Compartment doors The freezer...

Страница 24: ...l to the freezer Its first level rests on the lower housing panel The gasket is aligned to the bottom edge of the freezer interior Figure 13 Freezer with drain well option While defrosting use adhesiv...

Страница 25: ...ifter laterally or from the rear in the middle of the chamber Make sure to place all the lateral supports of the chamber on the forks check the fork protrudes at the opposite cham ber side Wear suitab...

Страница 26: ...data chap 27 4 If you want to move the chamber across a large door threshold or into an elevator to change the floor empty the freezer and put all shelves on the bottom of the interior If you incline...

Страница 27: ...housing Do NOT lift the chamber by hand Do NOT transport the chamber horizontally Transport the chamber only in its original packaging Secure the chamber with transport straps for transport Keep the...

Страница 28: ...emperature and is completely dry According to the type of transport that has taken place chap 3 2 you may have to wait at least 8 hours until start up 3 4 Location of installation and ambient conditio...

Страница 29: ...he power plug Install the chamber in a way that the power plug is easily accessible and can be easily pulled in case of danger With an increased amount of dust in the ambient air clean the condenser f...

Страница 30: ...tructions Keep these operating instructions with the chamber at all times in a place where they are clearly visible They must be comprehensible and written in the language of the employees 4 2 Spacers...

Страница 31: ...us making available the maximum space for optional inventory systems It is required to fix the adjustable shelves in order to avoid that a person could be locked in the freezer To remove a shelf remov...

Страница 32: ...6 and 2 compartments with a ceiling height of 279 mm 11 in for racks 4x4 Insert the shelf holders into the following positions of the shelf holder bar starting from the bot tom 18 35 53 Insert the she...

Страница 33: ...Fasten the 1 2 cooling hose to the connection of cooling water outlet OUT on the chamber rear Ob serve the following points You can use a part of the supplied water hose for the cooling water outlet...

Страница 34: ...includes in particular a high particle content which may result in blockage of the water flow control valve The warranty becomes void in the event of use of water of deviating quality Fasten the 1 2...

Страница 35: ...se as the last step in order to avoid twisting the hose while screwing on the safety kit Open the water tap slowly in order to avoid actuating the hose burst protection device Figure 20 Assembly of th...

Страница 36: ...ted on the chamber s type plate located on the left hand side of the chamber bottom right hand chap 1 4 We recommend the use of a residual current circuit breaker Observe a sufficient current protecti...

Страница 37: ...ation Temperature Figure 21 Normal display of the RD4 controller sample values Status icons in the controller display Icon Signification Icon Signification Refrigeration active Display of activated sp...

Страница 38: ...locked and only availa ble after entering the correct password Menu Required access level Functions Setpoints User Temperature set point setting CO2 emergency cooling set point setting option Setting...

Страница 39: ...d in the correspond ing menus Temperature set point 80 C 112 F Safety controller Set point type Limit 60 C 76 F The maximum permitted deviation from the temperature set point for tolerance range alarm...

Страница 40: ...up to 90 C 130 F Control range 40 C 40 F up to 86 C 122 8 F To set a lower setpoint value for test purposes or for adjustment you can enter and activate a service setpoint chap 20 This setting is out...

Страница 41: ...se do not place any sample materials in the chamber CAUTION Danger of samples being destroyed Load the freezer only after equilibration of temperature When placing not precooled samples in storage tem...

Страница 42: ...ions The functions 1 and 2 are only available with the chamber with optional CO2 emergency cooling Function 1 CO2 emer cooling on off Activating the CO2 emergency cooling chap 21 3 2 Function 2 CO2 co...

Страница 43: ...word Password request The right two digits are flashing Enter the desired numbers with the arrow buttons Confirm the setting with the OK button Password Upon entering an incorrect password the message...

Страница 44: ...dly pressing it to Normal display Keep the password well in mind There is no access to the corresponding menu functions without the correct password 10 2 2 Assign and modify the Admin password Path No...

Страница 45: ...ratories formerly BGI GUV I 850 0 BGR GUV R 120 or ZH 1 119 issued by the employers liability insurance association for Germany The overtemperature safety controller serves to protect the chamber its...

Страница 46: ...the setting with the OK button Mode With the arrow down button you proceed to setting the safety controller value chap 11 2 With the Back button you can go back to the Safety controller submenu and re...

Страница 47: ...press the OK button on the controller and the inner chamber temperature has cooled down below the safety controller value If the inner chamber temperature has already cooled down below the safety con...

Страница 48: ...le the setting Setting the menu language example English The current setting flashes Use the arrow buttons to select the de sired language Confirm the entry with the OK button Language With the arrow...

Страница 49: ...hes Enter the current month with the arrow buttons Confirm the entry with the OK button Date Setting the date year The left two digits are flashing Enter the first two digits of the current year with...

Страница 50: ...to Normal display 12 5 Function Language selection at restart If the function Language selection at restart is activated menu language date time and temperature unit are checked with every startup of...

Страница 51: ...h the OK button Chamber address With the arrow down button you can now change to the next parameter display brightness With the Back button you can go back to the Chamber submenu and repeatedly pressi...

Страница 52: ...int has been reached once Required access level Admin 13 1 Setting the delay time for door open alarm Path Normal display Settings Various Door alarm delay min Press the OK button to enable the settin...

Страница 53: ...tolerance range tolerance range alarm is triggered after the set adjustable delay time chap 13 2 Path Normal display Settings Various Temperature range Press the OK button to enable the setting Settin...

Страница 54: ...he audible arm is activated the buzzer sounds If more than one alarm signal is sent simultaneously they are displayed in a cycle Press the OK button to confirm the alarm and mute the buzzer If the ala...

Страница 55: ...ermanently Ambient temp sensor immediately Chamber with options battery buffered alarm system and CO2 emergency cooling Battery opera tion during power failure Battery operation immediately Chamber wi...

Страница 56: ...buffered alarm system and CO2 emergency cooling Low battery voltage during CO2 emergency cooling on battery power Message on battery power and on line pow er Low battery voltage immediately Service se...

Страница 57: ...cient ventilation around the installation location to prevent any buildup of heat in the chamber If these points do not reveal the source of the fault it may be that the chamber is faulty Please conta...

Страница 58: ...lled via the door contact switch The temper ature rise when the door is opened causes the refrigerating machine to turn on When the door is opened the alarm occurs after the defined delay time chap 13...

Страница 59: ...Battery defective collective alarm icon Audible alarm buzzer Switching the zero voltage relay alarm output The message occurs on line power when no battery has been recognized Actions With defective...

Страница 60: ...collective alarm icon Cause both the temperature sensors for interior measurement and the safety controller are defective Refrigeration is turned on permanently Failure of temperature sensors of the r...

Страница 61: ...ure Activated CO2 emergency cooling automatically turned on and is running Insufficient CO2 supply of the CO2 emergency cooling system Alarm message CO2 pressure collective alarm icon Audible alarm bu...

Страница 62: ...t NO Closing contact C with contact NC switches the zero voltage relay alarm output Maximum loading capacity of the switching contacts 24V AC DC 2 0 Amp DANGER Electrical hazard Danger of death Damage...

Страница 63: ...ntly or individually access the following information MAC address IP address Subnet mask Standard gateway DNS server address DNS chamber name 15 1 1 Showing the chamber s MAC address Path Normal displ...

Страница 64: ...he subnet mask exam ple Toggle forth and back with the Back button and the OK button Subnet mask 0 0 0 0 With the arrow down button you can now change to the next parameter standard gateway With the B...

Страница 65: ...S chamber name BinderRD4 000cd80a28 With the Back button you can go back to the Ethernet submenu and repeatedly pressing it to Normal display 15 2 Changing the configuration of the network settings Re...

Страница 66: ...ress assignment has been selected chap 15 2 1 Path Normal display Settings Ethernet DNS server Press the OK button to enable the setting Selection of the type of assignment of the DNS server address T...

Страница 67: ...rm the setting with the OK button IP address With the arrow down button you can now change to the enter the subnet mask With the Back button you can go back to the Ethernet submenu and repeatedly pres...

Страница 68: ...hernet submenu and repeatedly pressing it to Normal display 15 2 6 Assigning the DNS server address Access to this function is possible if manual IP address assignment chap 15 2 1 or manual DNS server...

Страница 69: ...ccess level Admin Path Normal display Settings Door access code Code 1 door Press the OK button to enable the setting Function Code 1 door Assigning the first access code The left two digits are flash...

Страница 70: ...following the entry of a valid access code example code no 3 Code 3 valid The door can now be opened within 5 seconds with the push button OPEN If you wait too long after entering the code 5 seconds...

Страница 71: ...R Service DL2 This data is intended for use by BINDER Service The storage rate is fix 1 minute Temperature val ues are always given out in C Event list Messages regarding the controller and data memor...

Страница 72: ...orage interval With the Back button you can go back to the Data recorder submenu and repeatedly pressing it to Normal display 17 4 Deleting the data recorder When importing a configuration via USB sti...

Страница 73: ...tent see chap 17 1 Service data The Service folder is created on the USB stick and can be sent to BINDER Service In addition to the configuration and recorder data it contains further service relevant...

Страница 74: ...ss the OK button Export recorder data With the arrow down button you can now change to the next function Function Export service data To write the chamber data from the controller to the USB stick pre...

Страница 75: ...You can check whether the optional battery is present and which is its current charging state These are pure display functions without any setting options 19 1 Battery present This menu shows whether...

Страница 76: ...ue for test purposes or for adjustment you can enter and activate a service setpoint This setting is outside the control range and is not intended for normal operation Once the service setpoint has be...

Страница 77: ...tion 3 Service setpoint on off The current setting flashes Use the arrow buttons to select between 1 Service setpoint active und 0 Service setpoint not active Confirm the setting with the OK button Se...

Страница 78: ...ket for the electrical connection of the CO2 emergency cooling 14 CO2 discharge outlet to connect a discharge hose 15 Cable to connection socket 11 for the electrical connection of the CO2 emergency c...

Страница 79: ...You can set the CO2 emergency cooling system between 40 C 40 F and 70 C 94 F In order to ensure an emergency cooling time as long as possible with a given CO2 stock select the highest possible emerge...

Страница 80: ...regulations for dealing with pressurized CO2 cylinder Information for the operator concerning requirements and regulations for use of pressurized gas cylin ders in the laboratory not exhaustive A sto...

Страница 81: ...out openings on all sides there are further regulations max two 14 liter CO2 cylinders Label suffocation and prohibition to close the door after entering The installation site must be technically vent...

Страница 82: ...power failure As soon as the preselected emergency cooling temperature is reached inside the useable volume the solenoid valve of the emergency cooling system opens and liquid CO2 from the pressurize...

Страница 83: ...and repeatedly pressing it to Nor mal display 21 3 2 Activating the CO2 emergency cooling To prevent activating the CO2 emergency cooling at too high temperature after turning on the chamber activati...

Страница 84: ...the CO2 emergency cooling runs after start until it is deactivated again Required access level User Path Normal display Setpoints Functions on off CO2 cooling test on off Press the OK button to enabl...

Страница 85: ...mits transmitting data to external data registration systems or devices The connection is realized as a DIN socket 10 in the rear connection panel as follows ANALOG OUTPUT 4 20 mA DC PIN 1 Temperatur...

Страница 86: ...mm 2 in stacked 330 mm 13 in height for 6 standard cryo boxes 50 mm 2 in stacked Racks are optionally empty or filled with standard cryo boxes The cardboard cryo boxes come with a divider 9 x 9 grid...

Страница 87: ...l requirements are met regarding the qualifications of service personnel scope of testing and documentation All work on the refrigeration system repairs inspections must be documented The warranty bec...

Страница 88: ...ntamination Clean the chamber after each use to avoid potential corrosion damage by ingredients of the charging ma terial During operation Wipe only the outer surfaces with a humid cloth and then dry...

Страница 89: ...aning products please contact BINDER service We recommend using the neutral cleaning agent Art No 1002 0016 for a thorough cleaning Any corrosive damage that may arise following use of other cleaning...

Страница 90: ...contamination is performed in case a contamination of the chamber by hazardous substances has occurred Disconnect the chamber from the power supply prior to chemical decontamination Disconnect the pow...

Страница 91: ...loth Interior stainless steel Standard commercial surface disinfectants free from acid or halides not dripping Alcohol based solutions Compartment doors Standard commercial surface disinfectants free...

Страница 92: ...isually for soiling The filter is located behind the air filter flap E in the lower housing cover You can easily take it out for cleaning or replacement Unscrew the quick locking screws E2 of the air...

Страница 93: ...r proceed as follows Turn off external protocol systems option if applicable Place the stored material in another freezer or in a container refrigerated by dry ice or liquid carbon dioxide Turn off th...

Страница 94: ...on number v to the packaging in such a way that it can be easily recognized or be recorded clearly in the delivery documents For security reasons we cannot accept a chamber delivery if it does not car...

Страница 95: ...r tegesetz ElektroG from 20 Octo ber 2015 BGBl I p 1739 or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and elec...

Страница 96: ...he chambers bear the symbol for the marking of electrical and electronic equipment man ufactured placed on the market in the EC after 13 August 2005 and be disposed of in sep arate collection accordin...

Страница 97: ...infection from the cham ber A chamber from which all toxic substances or sources of infection cannot be safely removed must be considered as special waste according to national law Dispose of it accor...

Страница 98: ...r defective Controller not adjusted or ad justment interval exceeded Calibrate and adjust controller Door not shut tightly Check if doors are closed Frost on door gasket Defrost the door gasket with t...

Страница 99: ...r air filter soiled Clean replace the condenser air filter chap 24 4 1 Condenser soiled Clean the condenser chap 24 4 2 Ventilation slots are blocked Make sure to have free air access to the device at...

Страница 100: ...this fuse is blown please inform an electronic engineer or BINDER service 27 3 Battery replacement option battery buffered alarm system Replace the battery only with a substitute of the same ratings...

Страница 101: ...h 1300 51 2 1300 51 2 Height of individual compartment with shelves mm inch 312 319 12 3 12 6 312 319 12 3 12 6 Depth of inner chamber mm inch 604 604 Interior volume total l 491 17 3 728 25 7 Shelves...

Страница 102: ...issipation at set point 80 C 112 F Wh h 330 340 Filling weight of refrigerant R290 propane 1 st stage cooling GWP 3 kg 0 15 0 15 Filling weight of refrigerant R170 ethane 2 nd stage cooling GWP 6 kg 0...

Страница 103: ...ng water UF V with water cooling Voltage 230 V Voltage 115 V or 208 240 V Options accessories Stainless steel shelf set 1 shelf with shelf holders Door access system consisting of electromechanical do...

Страница 104: ...37 6007 0037 Ice scraper 6002 0433 6002 0433 Description Art no Rechargeable battery 12V 7 2 Ah 5007 0001 Replacement condenser air filter 6014 0037 Fuse 4A 250V F 6 3x32mm 5006 0074 Over current rele...

Страница 105: ...boxes No of sections D x H 24 4x6 for boxes height 50 mm 2 inch 6017 0050 Side access rack aluminum with cryo boxes No of sections D x H 20 4x5 for boxes height 75 mm 3 inch 6017 0042 Side access rack...

Страница 106: ...UF V E3 09 2018 Page 106 116 27 7 Dimensions UF V 500 E3 Dimensions in mm...

Страница 107: ...UF V E3 09 2018 Page 107 116 27 8 Dimensions UF V 700 E3 Dimensions in mm...

Страница 108: ...UF V E3 09 2018 Page 108 116 28 Certificates and declarations of conformity 28 1 EU Declaration of Conformity...

Страница 109: ...UF V E3 09 2018 Page 109 116...

Страница 110: ...UF V E3 09 2018 Page 110 116 29 Product registration...

Страница 111: ...tion vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedu...

Страница 112: ...s substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstand...

Страница 113: ...n entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with...

Страница 114: ...time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V Siz...

Страница 115: ...________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under...

Страница 116: ...r all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name __...

Страница 117: ......

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