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Binder 9020-0213, Перевод оригинального руководства по эксплуатации

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Binder 9020-0213 Скачать руководство пользователя страница 82

 

 

 

 

 

 

UF V (E2+E2.1) 03/2013 

page 82/112 

 

14.  Maintenance, cleaning, and service 

14.1  Immediate aid, service 

BINDER GmbH offers a call center, which is accessible 365 days, 24h and gives you advice in case of 
emergency. A service technician will be at your site latest after 24 hours to repair a unit. In case of failure 
which cannot be repaired on-site, we pick up the unit and provide you with a free exchange unit for the 
time of repair. 

BINDER telephone hotline: 

+49 (0) 7462 2005 555 

BINDER fax hotline:  

+49 (0) 7462 2005 93555 

BINDER e-mail hotline: 

[email protected] 

BINDER service hotline USA: 

+1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA) 

BINDER service hotline Asia Pacific:  

+852 39070500 or +852 39070503 

BINDER service hotline Russia and CIS 

+7 495 98815 17 

BINDER Internet website 

http://www.binder-world.com 

BINDER address 

BINDER GmbH, post office box 102, D-78502 Tuttlingen 

International customers, please contact your local BINDER distributor. 

 

14.2  Maintenance intervals, service 

 

 

 

DANGER 

Electrical hazard. 

Danger of death. 

∅

  The unit must NOT become wet during operation or maintenance works. 

∅

  Do NOT remove the rear panel of the unit and the maintenance flap on the right unit 

side. 

  Disconnect the unit before conducting maintenance work. Disconnect the power plug, 

thereto pull the locking button on the plug (Figure 23). 

  General maintenance work must be conducted by licensed electricians or experts 

authorized by BINDER. 

  Maintenance work at the refrigeration system must only be conducted by qualified 

personnel who underwent training in accordance with EN 13313:2010 (e.g. a refriger-
ation technician with certified expert knowledge acc. to regulation 303/2008/EC).  
Follow the national statutory regulations. 

Ensure regular maintenance work is performed at least once a year and that the legal requirements are 
met regarding the qualifications of service personnel, scope of testing and documentation. All work on the 
refrigeration system (repairs, inspections) must be documented.  

 

The warranty becomes void if maintenance work is conducted by non-authorized personnel. 

With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing) 
several times a year. Check the condenser air filter frequently and clean it if necessary (chap. 14.4.1). 

We recommend taking out a maintenance agreement. Please consult BINDER Service. 

Содержание 9020-0213

Страница 1: ...00 UL E2 1 9020 0222 9120 0222 left 115 V UF V 500 UL E2 1 9020 0234 9120 0234 right 208 240 V UF V 500 UL E2 1 9020 0220 9120 0220 left 208 240 V UF V 700 UL E2 1 9020 0239 9120 0239 right 115 V UF V...

Страница 2: ...e 2004 108 EG EMC Directive 2004 108 EC Directive CEM 2004 108 CE Richtlinie 2004 108 EG des Europ ischen Parlaments und des Rates vom 15 Dezember 2004 zur Angleichung der Rechtsvorschriften der Mitgl...

Страница 3: ...l environment Methods for the assessment of human responses to contact with surfaces Part 3 Cold surfaces BS EN ISO 13732 3 2008 Ergonomie des ambiances thermiques M thodes d valuation de la r ponse h...

Страница 4: ...e Pr f Mess und berwachungsger te in Niederspannungs Stromversorgungsnetzen DIN EN 61326 2 2 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 2 2 Particular r...

Страница 5: ...e 5 112 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV Note When mounting the optional CO2 emergency cooling the GS...

Страница 6: ...UF V E2 E2 1 03 2013 page 6 112...

Страница 7: ...UF V E2 E2 1 03 2013 page 7 112 Product registration...

Страница 8: ...26 2 6 Unit doors 27 2 6 1 Outer door 27 2 6 2 Compartment doors 27 2 6 3 Emergency release of the outer door 27 2 7 Drain well for condensate during defrosting option 29 3 COMPLETENESS OF DELIVERY T...

Страница 9: ...e during and after power failure and shut down 58 9 SAFETY CONTROLLER TEMPERATURE SAFETY DEVICE 59 9 1 1 Setting the safety controller set point 59 10 INDICATIONS AND ALARM FUNCTIONS AUTO DIAGNOSTIC S...

Страница 10: ...osal of the unit in the Federal Republic of Germany 89 15 4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany 90 15 5 Disposal of the unit in non member st...

Страница 11: ...operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or relat...

Страница 12: ...in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injur...

Страница 13: ...mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3...

Страница 14: ...0 365 kg Refrigerant for cooling 1st stage R 404A filling weight 0 365 kg Stage 2 R 508B 0 35 kg Refrigerant for cooling 2nd stage R 508B filling weight 0 350 kg Contains fluorinated greenhouse gases...

Страница 15: ...allation location please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance asso...

Страница 16: ...by the charging material Take adequate measures to exclude any risk prior to putting the freezer into operation WARNING Contamination with toxic infectious or radioactive substances Danger of intoxica...

Страница 17: ...age of harmless materials None of the components of the charging mate rial must be able to form an explosive mixture with air Following the instructions in this operating manual and conducting regular...

Страница 18: ...evice is built into the device A visual and an audible signal buzzer show exceeding of the temperature Safety measurement and control devices The safety measuring and control devices are easily access...

Страница 19: ...an error diagnostics system generating audible and visual warning and alarm mes sages During power failure alarm function and control remain active during 72h The controller provides password protecti...

Страница 20: ...UF V chap 4 7 An error diagnostics system monitors the unit functions and generates audible and visual warning and alarm messages The door is monitored for being closed The CO2 emergency cooling optio...

Страница 21: ...ont view A Outer door B Housing of the automatic door mechanism and controller description chap 2 2 for emergency release see chap 2 6 3 C Compressor housing D Air filter grille checking and cleaning...

Страница 22: ...the automatic door mechanism and controller description chap 2 2 for emergency release see chap 2 6 3 C Compressor housing D Air filter grille checking and cleaning the filter chap 14 4 1 E Vertically...

Страница 23: ...y option Left unit side Front view Figure 6 UF V E2 1 Housing of automatic door mechanism with emergency release cover operator panel of controller RP1 RFID control of the automatic door mechanism and...

Страница 24: ...in only after approx 30 seconds This is to protect the electromechanical door mecha nism against damage 2 3 Key switch main power switch Key switch 6 Figure 8 Position of the key switch 6 on the right...

Страница 25: ...ng active red Temperature alarm red Power failure no battery connected battery voltage too low C yellow Display of a temperature value in C Controller buttons Button Function Switch off the alarm soun...

Страница 26: ...Connection socket for zero voltage relay alarm contact chap 10 10 9 RS 422 interface for computer communication 10 Connection socket for IEC connector cable with internal locking system 44 Connection...

Страница 27: ...ing the outer door The outer door is available hinged left or right DANGER Risk of locking in a person Danger of death Before closing doors make sure that nobody is inside Pull the power plug before e...

Страница 28: ...r at its main power switch and pull the power plug thereto pull the locking button on the plug Figure 23 Use a suitable screwdriver to unscrew the Phillips screw of the Emergency release cover Remove...

Страница 29: ...n well collects the dripping water when defrosting Strong magnets on the drain well sides fix it on the unit Attach the drain well to the freezer Its first level rests on the lower housing panel The g...

Страница 30: ...f the unit on the forks check the fork protrudes at the opposite unit side Wear suitable shoes safety shoes The final tests of the manufacturer may cause traces of the shelves on the inner surfaces Th...

Страница 31: ...t to move the unit across a large door threshold or into an elevator to change the floor empty the freezer and put all shelves on the bottom of the interior If you incline the unit by less than 5 you...

Страница 32: ...he unit Do NOT lift or transport the unit using the door the housing of the automatic door mechanism or the lower housing Do NOT lift the unit by hand Do NOT transport the unit horizontally Transport...

Страница 33: ...e and is completely dry According to the type of transport that has taken place chap 3 2 you may have to wait at least 8 hours until start up 3 4 Location of installation and ambient conditions The fr...

Страница 34: ...e and can be easily pulled in case of danger To disconnect the connector plug simultaneously pull the locking button Figure 23 With an increased amount of dust in the ambient air clean the condenser f...

Страница 35: ...h a screwdriver Figure 16 Adjusting the castor locks with a fork wrench The castors are designed only for moving the freezer inside a building chap 3 2 1 For transport outside a building use technical...

Страница 36: ...instructions Keep these operating instructions with the unit at all times in a place where they are clearly visible They must be comprehensible and written in the language of the employees 4 2 Spacers...

Страница 37: ...112 4 3 Fixing to achieve earthquake safety optional Two slots on the freezer s rear provide fastening lugs You can mount a chain or rod to fix the unit at the wall Figure 19 Slots on the freezer s r...

Страница 38: ...e access port proceed as follows Break out the pre punched rectangle in the rear wall Figure 20 with suitable pliers Break out the pre punched rectangle in the inner chamber Figure 21 with suitable pl...

Страница 39: ...the optional shelves for operation at 40 C 40 F leave a free space of 8 cm each on the left and right side when introducing the load To remove a shelf lift and incline it then pull it forward It is re...

Страница 40: ...shelf holders into the following positions of the shelf holder bar starting from the bot tom 13 25 37 Insert the shelf holders into the following positions of the shelf holder bar starting from the bo...

Страница 41: ...company and as well as the VDE directives for Germany Pollution degree acc to IEC 61010 1 2 Over voltage category acc to IEC 61010 1 II CAUTION Danger of incorrect power supply voltage Damage to the e...

Страница 42: ...type Limit 60 C 76 F The maximum permitted deviation from the temperature set point for tolerance range alarm 6 K Delay time tolerance range alarm temperature after closing the door 60 min Password t...

Страница 43: ...to operate the door locking 5 In locked condition the automatic door mech anism is locked i e pushbutton OPEN which serves to open the door has no effect Automatic door mechanism accessible Switch pos...

Страница 44: ...r max distance 5 cm 2 inches UF V E2 UF V E2 1 Figure 28 RFID panel for access control of the automatic door mechanism and indication of the door condition 5 4 1 Indication of the door condition The b...

Страница 45: ...eared flashing 2 sec flashing 2 sec All user cards are being cleared 5 4 3 Cards for access control With each freezer unit a master card a switch off card and 3 user cards scope of delivery are availa...

Страница 46: ...n LED flashes for 2 seconds Already registered card card is cleared red LED flashes for 2 seconds No action during 3 seconds Learning mode is cancelled Back to normal mode yellow LED is lit Opening th...

Страница 47: ...012 0789 Place the GUARD CONTROL Reader in front of the RFID area to have the door opening data transferred to the reader You can then connect the reader to a computer Data is collected and stored in...

Страница 48: ...brief startup phase in which the display items at the edges of the controller display light up successively After a few seconds the display shows the current interior temperature of the freezer The li...

Страница 49: ...ith arrow keys Temperature set point 80 C Confirm the entry with the MODE key After 30 seconds the controller reverts to Normal Display automatically The yellow LED indicates operation of the 2nd stag...

Страница 50: ...e do not place any sample materials in the unit CAUTION Danger of samples being destroyed Load the freezer only after equilibration of temperature When placing not precooled samples in storage tempera...

Страница 51: ...odes HAND and USER access the next operating function by pressing MODE In the same time pressing MODE confirms the changed value of the current operating function i e the freezer will from now on regu...

Страница 52: ...oint when set point type is Limit Lit Limit value i e maximum permitted absolute temperature value When exceeded the safety controller triggers an alarm Set the limit value by approx 15 K above the co...

Страница 53: ...The display to enter the password appears The operating mode USER is password protected by a number The password is preset to 1 in factory You can change the password in operating function PA U Figure...

Страница 54: ...0 C to 40 C Safety controller set point Limit value Limit value i e maximum permitted absolute temperature value When exceeded the safety controller triggers an alarm Set the limit value by approx 15...

Страница 55: ...unication software APT COM 3 DataControlSystem Do not change standard setting 1 Firmware revision of main controller for service maintenance pur poses Firmware revision of safety controller for servic...

Страница 56: ...temperature value of cooling system for service maintenance purposes Indication of temperature value of cooling system for service maintenance purposes Indication of temperature value of cooling syste...

Страница 57: ...rating functions settings 8 4 2 Temporally unlocking the operating functions of operating mode HAND In Normal display press EXIT and MODE simultaneously for 3 seconds to access the operating mode sele...

Страница 58: ...e activated for 5 seconds by pressing any button The refrigerating machine is out of operation The unit s refrigerating function can be maintained through the optional CO2 emergency cooling chap 11 Th...

Страница 59: ...his temperature Then the alarm message otc and the LEDs and go off Regularly check the safety controller setting Set the safety controller set point by approx 10 C above the desired temperature set po...

Страница 60: ...ER or Figure 39 operating mode HAND or USER several times if necessary Entry of the safety controller limit value Figure 40 Entry of the safety controller limit value with the arrow keys After 30 seco...

Страница 61: ...and alarm signals of the controller Except for the tolerance range alarms all alarms are displayed immediately when the fault occurs The tolerance range alarms are suppressed for a selected time delay...

Страница 62: ...Close the door if necessary Check the setting of the operating function SA F limit temperature of the safety controller in operating modes HAND chap 8 2 or USER chap 8 3 The limit temperature should...

Страница 63: ...erature alarm Input of large quantities of samples which were precooled with liquid nitrogen Reset the alarm by pressing EXIT Possible cause Continuous operation of the refrigeration machine after fai...

Страница 64: ...after the door is opened Actions Close the outer door Use the EXIT button to switch off the buzzer even when the door is open The alarm message is cancelled The zero voltage relay alarm output switche...

Страница 65: ...voltage Message on line power Figure 45 Battery alarm no battery recognized Message on line power and on battery power Figure 46 Battery alarm very low battery voltage Alarm message b no or b lo imme...

Страница 66: ...oltage limit is fallen below the limit of 11V If this message lasts for more than 2 hours the battery can be defective Actions Check the power supply With defective battery replace battery Reset alarm...

Страница 67: ...on immediately LED flashes slowly Audible alarm buzzer intermittent sound 1 sec on 4 sec off immediately Switching the zero voltage relay alarm output WARNING If customer should use a freezer running...

Страница 68: ...Failure of Pt100 temperature sensor for interior measurement refrigeration is turned on permanently Alarm message 992 or 997 immediately LED indication immediately LED flashes Audible alarm buzzer int...

Страница 69: ...mittent sound immediately Switching the zero voltage relay alarm output Actions Turn off the freezer with the key switch 6 Disconnect the power plug thereto pull the locking button on the plug Figure...

Страница 70: ...mage to switching contacts and connection socket Do NOT exceed the maximum switching load of 24V AC DC 2 0 Amp Do NOT connect any devices with a higher loading capacity The alarm message on the contro...

Страница 71: ...r the electrical connection of the CO2 emergency cooling 14 CO2 discharge outlet to connect a discharge hose 15 Cable to connection socket 13 for the electrical connection of the CO2 emergency cooling...

Страница 72: ...ble emergency cooling temperature The optional CO2 emergency cooling system is also available as a retrofit kit Please contact BINDER Service The option CO2 emergency cooling is incompatible with the...

Страница 73: ...or throw them Always close the valve even with apparently empty cylinders screw on the cap when not in use Return gas cylinders with the valve closed Do not open gas cylinders by force Mark them when...

Страница 74: ...on inside the freezer After turning on the freezer the CO2 emergency cooling is inactivated for 60 minutes Only after this time the CO2 emergency cooling when switched on is activated To prevent activ...

Страница 75: ...Since the clocking of the CO2 emergency cooling system always triggers the alarm again you can not permanently reset the buzzer Insufficient CO2 supply of the emergency cooling system Figure 58 Alarm...

Страница 76: ...battery operation Alarm message bt E immediately LED indication immediately LED flashes LED flashes Audible alarm buzzer immediately Switching the zero voltage relay alarm output Actions Check the bat...

Страница 77: ...COM 3 DataControlSystem via the option al Ethernet interface 7 The APT COM System permits the networking of up to 30 units and connection to a PC for controlling and programming as well as recording a...

Страница 78: ...n the connection panel at the rear of the unit A suitable Lemo plug is enclosed 12 5 Circular chart recorder option The freezer can be equipped with a circular chart recorder which continuously record...

Страница 79: ...ide at the bottom of the freezer front The quick reference guide and the original instructions delivered with the data logger describe its installation and operation The displays of the controller and...

Страница 80: ...421 20 4x5 50 mm 2 inch 565 mm x 142 mm x 279 mm 6006 0422 24 4x6 50 mm 2 inch 565 mm x 142 mm x 334 mm 6006 0423 12 4x3 75 mm 3 inch 565 mm x 142 mm x 244 mm 6006 0424 16 4x4 75 mm 3 inch 565 mm x 14...

Страница 81: ...cryo boxes Figure 67 Cardboard divider for cryo boxes Art no No of cells Height 6017 0026 49 7 x 7 49 cell 30mm 1 inch 6017 0027 64 8 x 8 30mm 1 inch 6017 0028 81 9 x 9 30mm 1 inch 6017 0029 100 10 x...

Страница 82: ...n or maintenance works Do NOT remove the rear panel of the unit and the maintenance flap on the right unit side Disconnect the unit before conducting maintenance work Disconnect the power plug thereto...

Страница 83: ...humid wiping cloth In case of heavier soiling of the interior except the surrounding ledge made of polycarbonate we rec ommend preliminary cleaning with a standard commercial cleaning detergents free...

Страница 84: ...by biologically or chemically hazardous material we recommend decontamination of the interior with BINDER Freezy Decon Art Nr 1002 0032 apply on a cloth Follow the operating instructions and safety h...

Страница 85: ...e interior Polycarbonate Only use BINDER Freezy Decon Art Nr 1002 0032 Following use completely remove any disinfectant with a sterile moistened towel from the surfaces Before start up the unit must b...

Страница 86: ...onth Especially with the alarm message A52 chap 17 2 the filter may be soiled You can rinse the filter and use it again Regularly check the filter visually for soiling The filter is located behind a g...

Страница 87: ...oceed as follows Turn off external protocol systems option if applicable Place the stored material in another freezer or in a container refrigerated by dry ice or liquid carbon dioxide Turn off the fr...

Страница 88: ...st be faxed in advance The authorization number v to the packaging in such a way that it can be easily recognized or be record ed clearly in the delivery documents For security reasons we cannot accep...

Страница 89: ...r tegesetz ElektroG from 23 March 2005 BGBl I p 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic...

Страница 90: ...be disposed of at public collecting points The freezer UF V bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 It...

Страница 91: ...e refrigerants used R404a and R508B are not inflammable at ambient pressure They must not escape into the environment In Europe recovery of the refrigerants R404a Global Warming Potential GWP 3750 and...

Страница 92: ...Refrigerating machine in continu ous operation see chap 10 8 Contact BINDER service No or too low refrigerating per formance Pt 100 sensor defective Contact BINDER service Refrigerating system defecti...

Страница 93: ...lation slots are blocked Make sure to have free air ac cess to the device at the front and bottom Alarm message A53 Condenser fan defective Turn off the freezer and contact BINDER service Safety contr...

Страница 94: ...events closing the door again Contact BINDER service Gener ally press on the door for at least 2 seconds until the automatic door mechanism is activated and closes the door tightly Only qualified serv...

Страница 95: ...on of safety controller for service chap 8 3 Data record year for service chap 8 3 Data record month for service chap 8 3 Data record day for service chap 8 3 Data set version for service chap 8 3 Cou...

Страница 96: ...lure of temperature sensor for safety controller chap 10 8 Failure of temperature sensor for interior measurement chap 10 8 Internal controller dysfunction chap 10 9 Internal controller dysfunction ch...

Страница 97: ...not accessible from outside If this fuse is blown please inform an electronic engineer or BINDER service 18 3 Battery replacement Replace the battery only with a substitute of the same ratings see cha...

Страница 98: ...tment with shelves mm inch 312 319 12 3 12 6 312 319 12 3 12 6 Depth of interior mm inch 603 23 7 603 23 7 Depth of shelf mm inch 600 23 6 600 23 6 Interior volume total l cu ft 460 16 2 685 24 2 Perm...

Страница 99: ...F 10 kWh day 12 8 16 2 Average heat dissipation at set point 80 C 112 F with an ambient temperature of 25 C 77 F 2 W 535 680 IEC connector plug and cable mm inch 2000 78 7 2000 78 7 Power plug Shock p...

Страница 100: ...tions at any time 18 5 Equipment To operate the freezer use only original BINDER accessories or accessories components from third party suppliers authorized by BINDER The user is responsible for any r...

Страница 101: ...rt recorder with cover 8012 0754 8012 0712 Circular chart recorder kit paper 104 pc pens 6 pc 8012 0811 8012 0811 Paper 52 pc 6017 0030 6017 0030 Pen 6 pc 6017 0031 6017 0031 Battery for circular char...

Страница 102: ...ossible In compatible with optional access port 30 mm rear 8012 0756 8012 0831 Advanced voltage booster option only for UF V 8012 0762 GUARD CONTROL RFID personal access control option only for UF V U...

Страница 103: ...dboard divider for cryo boxes No of cells 64 8 x 8 height 30mm 1 inch 6017 0027 Cardboard divider for cryo boxes No of cells 81 9 x 9 height 30mm 1 inch 6017 0028 Cardboard divider for cryo boxes No o...

Страница 104: ...UF V E2 E2 1 03 2013 page 104 112 18 7 Dimensions UF V 500 E2 xxx Indications in mm...

Страница 105: ...UF V E2 E2 1 03 2013 page 105 112 18 8 Dimensions UF V 500 E2 1 xxx Indications in mm...

Страница 106: ...UF V E2 E2 1 03 2013 page 106 112 18 9 Dimensions UF V 700 E2 1 xxx Indications in mm...

Страница 107: ...e Information vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with th...

Страница 108: ...dous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entst...

Страница 109: ...ben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable wit...

Страница 110: ...at any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V...

Страница 111: ...__________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list und...

Страница 112: ...for all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name...

Страница 113: ......

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