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Open the shipping box and remove the various bicycle
parts. Place the parts on the floor, as shown in the photo
[Fig. 1, page 10]. Remove the bubble wrap and zip ties to
be able to get the bicycle into this state the photo shows.
Attaching mid section to rear end
Locate the four 3/8x16 hex bolts that will be used to
secure the mid section to the rear end and set them
aside. Place the rear end upside down [Fig.2]. Move the
mid section upside down. Unwrap the chain and orientate
the chain like seen in Fig. 3.
Mechanic’s Tip: Put the chain on the crankset so the
chain rests on the arm, to the outside of the chaining.
If the chain was on the chainring, it will pull the front
end backward, creating tension and making the process
more difficult. By placing the chain on the side of the
crankarm, to the outside of the chainring, it will take up
some of the slack of the chain and hold it in place for the
purpose of affixing the rear end to the mid section.
Line up the bolt holes and hand thread in the M10 bolts to
secure the mid section to the rear end.
on the right side
(rear) shifter.
Assembling your Haul-a-Day
Fig. 2 Rear end upside down.
Fig. 3 Place chain on crankset.
Fig. 4 Hand thread 3/8x16 bolts.
Note: Washers may be
used on the lower drive
side bolt, underneath the
bolt head to ensure the
tip of the bolt does not
protrude into the chain
and then finish tightening
them with a 5/16mm hex
wrench. [Fig. 4]
