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108936BD_0812

10-1

REV E

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A

consistently applied preventative maintenance program will prevent many problems. The following chart is designed to help you
locate a problem by suggesting probable causes and the recommended solutions.

SYMPTOMS

PROBABLE CAUSES

SUGGESTED 

REMEDIES

Starting motor does not 
crank

Steering control levers not 
in park brake position or 
switch not adjusted

Place steering control 
levers in park brake posi-
tion or re-adjust switch

Deck clutch switch 
engaged

Disengage clutch switch

Weak or dead battery

Recharge or replace

Electrical connections are 
corroded or loose

Check the electrical con-
nections

For additional causes

See engine manual

The engine will not start, 
starts hard or fails to 
keep running

No fuel or line plugged

Fill tank or replace line 
(See 

Fuel System

 section 

for more details)

Fuel valve is turned off

Open the fuel valve

There is incorrect fuel in 
the fuel system

Drain the tank and replace 
the fuel with the proper 
type

There is dirt in the fuel fil-
ter

Replace the fuel filter

Dirt, water or stale fuel in 
the fuel system

Contact your BigDog™ 
Mowers Dealer

The choke is not on

Move the choke lever to 
ON

Numerous

See engine manual

Engine:
Runs with continuous 
misfiring or engine runs 
unevenly or erratically

Numerous

See engine manual

Loss of power or system 
will not operate in either 
direction

Restrictions in air cleaner

Service air cleaner

Loss of power or system 
will not operate in either 
direction

Restrictions in air cleaner

Service air cleaner

Hydraulic line blockage

See your dealer

Internal interference or 
leakage in wheel motor

See your dealer

Insufficient hydraulic oil 
supply

Check level in reservoir

Have dealer check 
hydraulic pump

Poor compression

See your dealer

Steering linkage needs 
adjustment

Adjust linkage

Tow valve open

Close tow valve

The traction drive belt is 
worn, loose or broken

Install a new traction drive 
belt

Air in system

Check filter and fittings

For additional causes

See engine manual

Restrictions in air cleaner

Service air cleaner

Hydraulic line blockage

See your dealer

Internal interference or 
leakage in wheel motor

See your dealer

Air cooled engine 

overheating

Air intake screen or cool-

ing fins clogged

Clean screen and fin

For additional causes

See engine manual

Low engine oil pressure

Low oil level

Add oil

Oil diluted or too light

Change oil and check for 
source of contamination

Failed oil pump

See your dealer

High oil consumption

Numerous

See your dealer

Hydraulic system 
operates hot (oil in 
reservoir smells rancid)

Low hydraulic oil level

Fill reservoir

Hydraulic pump faulty

See your dealer

Hydraulic oil cooler 
clogged

Clean oil cooler core

Mower creeps when 
steering control levers 
are in neutral

Steering linkage needs 
adjustment

Adjust linkage

Mower circles or veers in 
one direction

Steering linkage needs 
adjustment

Adjust linkage

Wheel motors faulty

See your dealer

Tires improperly inflated

Adjust air pressure to 8 - 

12 psi (55-83 KPa)

Hydraulic pump faulty

See your dealer

Mower creeps when 
parking brake engaged

Steering linkage out of 
adjustment

Adjust steering linkage

Brakes need adjustment

Adjust parking brakes

There is abnormal 
vibration

The engine mounting 
bolts are loose

Tighten the engine mount-
ing bolts

The engine pulley, idler 
pulley or blade pulley is 
loose

Tighten the appropriate 
pulley

The engine pulley is dam-
aged

Contact your BigDog™ 
Mowers Dealer

The cutting blade(s) is/are 
bent or unbalanced

Install new cutting 
blade(s)

A blade mounting bolt is 

loose

Tighten the blade mount-
ing bolt

Spindle bearing is worn or 
loose

Replace or tighten spin-
dle bearing

A blade spindle is bent

Contact your BigDog™ 
Mowers Dealer

Blades do not rotate

The deck drive belt is 
worn, loose or broken

Install a new deck drive 
belt

The deck drive belt is off 
the pulley

Install the deck drive belt 
and check for a reason

Electric clutch is not 
engaging

Check and/or replace 15 
amp fuse.
Contact your BigDog™ 
Mowers dealer

Uneven cutting height

The blade(s) are not 
sharp

Sharpen the blades

A cutting blade(s) is/are 

bent

Install new cutting 
blade(s)

The deck is not level

Level the deck per the 
Deck leveling and height 
adjustment section of the 
parts manual

An anti-scalp wheel is not 

set correctly

Adjust the height of the 

anti-scalp wheel

The underside of the deck 
is dirty

Clean the underside of the 
deck

Tires improperly inflated

Adjust air pressure to 8 - 

12 psi (55-83 KPa)

A blade spindle is bent

Contact your BigDog™ 
Mowers Dealer

SYMPTOMS

PROBABLE CAUSES

SUGGESTED 

REMEDIES

Содержание Series X

Страница 1: ...108936BD_0812 REV E BigDog Mowers Series X General Service Manual P O Box 7000 Hesston Kansas 67062 2097...

Страница 2: ...duct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that...

Страница 3: ...ntenance 5 1 Steering Adjustments 5 1 Park brake adjustment 5 4 Belts 5 5 Hydraulic Pump Belt Adjustment 5 5 Hydraulic system 5 5 Tires 5 8 Engine Maintenance 6 1 General Engine Maintenance 6 1 Engine...

Страница 4: ...c 2 108936BD_ 0812 Troubleshooting 10 1...

Страница 5: ...particles are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up o...

Страница 6: ...REV E 2 2 108936BD_0812...

Страница 7: ...carpets or plastic truck bed liners Always place fuel containers on the ground away from your vehicle before filling When practical remove gas or diesel fuel powered equipment from the truck or traile...

Страница 8: ...e must be operated in an enclosed area Before working on or under the deck make certain engine cannot be accidentally started Shut engine off remove ignition switch key and disconnect negative bat ter...

Страница 9: ...rolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the bat tery Clean the battery terminals with a solution...

Страница 10: ...REV E 3 4 108936BD_0812...

Страница 11: ...3 6 M3 12 IN LBS 1 3 250 98 4 IN LBS 11 1 M4 26 4 IN LBS 3 312 204 IN LBS 23 M5 54 IN LBS 6 1 375 30 40 M6 92 4 IN LBS 10 4 438 48 65 M8 222 IN LBS 25 500 73 99 M10 37 50 562 105 143 M12 64 87 625 14...

Страница 12: ...REV E 4 2 108936BD_0812...

Страница 13: ...he seat switch Bypass the seat switch by connecting the two mower harness female spades together Figure 5 1 4 Start the engine 5 Position the steering control lever in the neutral position and observe...

Страница 14: ...e mower engine must not be running 2 Check to make sure the steering control levers are against the stops before the pumps are bottomed out internally 3 To do this gently and slowly move the steering...

Страница 15: ...ernal spring is engaged Figure 5 7 5 Release the damper spring housing and allow the internal spring to bring the housing back to the neutral position 6 Tighten the nut on the steering damper s front...

Страница 16: ...o become noticeable here However if no brake resistance is noticed the brake needs adjusted as follows a Loosen the brake linkage jam nuts Figure 5 13 Rotate the tire and at the same time rotate the t...

Страница 17: ...nt by means of a tension idler and spring There is no tension adjustment of this belt Figure 5 14 Inspect the belt every 100 hours and replace as needed Replace the belt every 400 hours or every two 2...

Страница 18: ...rm this properly could result in bodily injury Testing Procedures 1 Use approved jack stands to raise the drive wheels off the floor 2 Open the restriction valve all the way 3 Bring the engine to maxi...

Страница 19: ...pm 19 l min 2nd reading 4 gpm 15 l min the difference Subtract the 1st reading from the 2nd In this example 4 gpm difference would indicate further pump examination Purging Procedures Due to the affec...

Страница 20: ...smoothly forward and reverse at normal speeds purging is com plete Tires It is important for level mowing that the tires have the same amount of air pressure The recommended pressures are Drive wheel...

Страница 21: ...t to the left side of the mower so that it can drain into a suitable oil drain container 6 With the hose in position twist the valve counterclockwise and pull out to open the valve Allow 10 minutes fo...

Страница 22: ...ple The media in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filte...

Страница 23: ..._0812 6 3 REV E Figure 6 5 Figure 6 6 Figure 6 7 Fuel evaporation system filter Fuel shutoff valve Fuel tank Fuel tank Fuel line Seat support Fuel evaporation system filter Vapor line Tee Fuel tank Fu...

Страница 24: ...nd with an extension after the number There are several different extensions that may be shown i e EX or CE Example 922222 no extension 922222 EX 922222 CE 922222 US Briggs Stratton 26 hp ENGINE SPEED...

Страница 25: ...pedal is free Figure 7 3 Figure 7 7 8 Start the leveling process on the left front of the mower 9 Set the amount of threads protruding on the deck lift rod from the lift block at approximately 1 2 54...

Страница 26: ...25 Tighten the appropriate nut until the chain just becomes tight and carries most of the deck weight Check by moving the block it should move with a slight drag Figure 7 7 26 Tighten the other nut o...

Страница 27: ...y are cracked or flattened IMPORTANT The blade sail curved part must be point ing upward toward the inside of the deck to ensure proper cut ting IMPORTANT When mounting blades rotate them after instal...

Страница 28: ...ts and never use belt dressings Any of these will destroy the belt composition in a very short time Deck Belt Adjustment The spindle belt tension remains constant by means of a tension idler and sprin...

Страница 29: ...r the different decks shown 1 Spring length after tensioning new belt Measured from outside of hook to outside of hook with deck set at 3 8 26cm cut height 2 Route belt as shown 52 60 72 Side Discharg...

Страница 30: ...REV E 7 6 108936BD_0812...

Страница 31: ...108936BD_0812 8 1 REV E ELECTRICAL Electrical Schematic Briggs Stratton...

Страница 32: ...REV E 8 2 108936BD_0812 Electrical Schematic Kawasaki...

Страница 33: ...108936BD_0812 8 3 REV E Electrical Schematic Kohler...

Страница 34: ...REV E 8 4 108936BD_0812...

Страница 35: ...s Manual for engine service information NOTE After completing maintenance cycle 500 hours repeat cycle Maintenance Schedule Refer to Figure 9 1 Figure 9 2 Figure 9 3 Figure 9 4 SERVICE AT INTERVALS IN...

Страница 36: ...Oil Fill Dipstick 2 Fuel Filter 3 Engine Air Cleaner 4a Engine Oil Drain Valve Briggs Stratton 4b Engine Oil Drain Valve Kohler Kawasaki 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oi...

Страница 37: ...812 9 3 REV E BigDog Mowers Series X Maintenance Locator Chart Figure 9 3 3 1 3 3 1 2 4 4 4 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades 5 Fuel evaporation system filter Fig...

Страница 38: ...REV E 9 4 108936BD_0812...

Страница 39: ...rence or leakage in wheel motor See your dealer Air cooled engine overheating Air intake screen or cool ing fins clogged Clean screen and fin For additional causes See engine manual Low engine oil pre...

Страница 40: ...n starting or operates in one direction only Steering control linkage needs adjustment Adjust linkage Pump or wheel motors faulty See your dealer Tow valves not closed completely Close tow valves SYMP...

Страница 41: ...ngine maintenance 6 1 General maintenance precautions 3 2 Hydraulic pump belt adjustment 5 5 Hydraulic system 5 5 Maintenance introduction 2 1 Maintenance Locator Chart 9 2 9 3 Maintenance precautions...

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