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REV E

9-2

108936BD_0812

BigDog™ Mowers Series X

Maintenance Locator Chart

Figure 9-1

Figure 9-2

1

2

3

4b

5

6

4a

6

7

8

9

10

9

11

12

12

11

1. Engine Oil Fill & Dipstick
2. Fuel Filter
3. Engine Air Cleaner

4a. Engine Oil Drain Valve

(Briggs & Stratton)

4b. Engine Oil Drain Valve

(Kohler & Kawasaki)

5. Battery
6. Fuel Tanks
7. Hydraulic Oil Reservoir
8. Hydraulic Oil Filter
9. Gauge Wheel Bearing Zerks (2)

10. Engine Oil Filter

11. Deck Height Pivot Zerks (4)

12. Park Brake Switch
13. Drive Tire
14. Pump Belt

13

13

14

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Содержание Series X

Страница 1: ...108936BD_0812 REV E BigDog Mowers Series X General Service Manual P O Box 7000 Hesston Kansas 67062 2097...

Страница 2: ...duct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that...

Страница 3: ...ntenance 5 1 Steering Adjustments 5 1 Park brake adjustment 5 4 Belts 5 5 Hydraulic Pump Belt Adjustment 5 5 Hydraulic system 5 5 Tires 5 8 Engine Maintenance 6 1 General Engine Maintenance 6 1 Engine...

Страница 4: ...c 2 108936BD_ 0812 Troubleshooting 10 1...

Страница 5: ...particles are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up o...

Страница 6: ...REV E 2 2 108936BD_0812...

Страница 7: ...carpets or plastic truck bed liners Always place fuel containers on the ground away from your vehicle before filling When practical remove gas or diesel fuel powered equipment from the truck or traile...

Страница 8: ...e must be operated in an enclosed area Before working on or under the deck make certain engine cannot be accidentally started Shut engine off remove ignition switch key and disconnect negative bat ter...

Страница 9: ...rolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the bat tery Clean the battery terminals with a solution...

Страница 10: ...REV E 3 4 108936BD_0812...

Страница 11: ...3 6 M3 12 IN LBS 1 3 250 98 4 IN LBS 11 1 M4 26 4 IN LBS 3 312 204 IN LBS 23 M5 54 IN LBS 6 1 375 30 40 M6 92 4 IN LBS 10 4 438 48 65 M8 222 IN LBS 25 500 73 99 M10 37 50 562 105 143 M12 64 87 625 14...

Страница 12: ...REV E 4 2 108936BD_0812...

Страница 13: ...he seat switch Bypass the seat switch by connecting the two mower harness female spades together Figure 5 1 4 Start the engine 5 Position the steering control lever in the neutral position and observe...

Страница 14: ...e mower engine must not be running 2 Check to make sure the steering control levers are against the stops before the pumps are bottomed out internally 3 To do this gently and slowly move the steering...

Страница 15: ...ernal spring is engaged Figure 5 7 5 Release the damper spring housing and allow the internal spring to bring the housing back to the neutral position 6 Tighten the nut on the steering damper s front...

Страница 16: ...o become noticeable here However if no brake resistance is noticed the brake needs adjusted as follows a Loosen the brake linkage jam nuts Figure 5 13 Rotate the tire and at the same time rotate the t...

Страница 17: ...nt by means of a tension idler and spring There is no tension adjustment of this belt Figure 5 14 Inspect the belt every 100 hours and replace as needed Replace the belt every 400 hours or every two 2...

Страница 18: ...rm this properly could result in bodily injury Testing Procedures 1 Use approved jack stands to raise the drive wheels off the floor 2 Open the restriction valve all the way 3 Bring the engine to maxi...

Страница 19: ...pm 19 l min 2nd reading 4 gpm 15 l min the difference Subtract the 1st reading from the 2nd In this example 4 gpm difference would indicate further pump examination Purging Procedures Due to the affec...

Страница 20: ...smoothly forward and reverse at normal speeds purging is com plete Tires It is important for level mowing that the tires have the same amount of air pressure The recommended pressures are Drive wheel...

Страница 21: ...t to the left side of the mower so that it can drain into a suitable oil drain container 6 With the hose in position twist the valve counterclockwise and pull out to open the valve Allow 10 minutes fo...

Страница 22: ...ple The media in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filte...

Страница 23: ..._0812 6 3 REV E Figure 6 5 Figure 6 6 Figure 6 7 Fuel evaporation system filter Fuel shutoff valve Fuel tank Fuel tank Fuel line Seat support Fuel evaporation system filter Vapor line Tee Fuel tank Fu...

Страница 24: ...nd with an extension after the number There are several different extensions that may be shown i e EX or CE Example 922222 no extension 922222 EX 922222 CE 922222 US Briggs Stratton 26 hp ENGINE SPEED...

Страница 25: ...pedal is free Figure 7 3 Figure 7 7 8 Start the leveling process on the left front of the mower 9 Set the amount of threads protruding on the deck lift rod from the lift block at approximately 1 2 54...

Страница 26: ...25 Tighten the appropriate nut until the chain just becomes tight and carries most of the deck weight Check by moving the block it should move with a slight drag Figure 7 7 26 Tighten the other nut o...

Страница 27: ...y are cracked or flattened IMPORTANT The blade sail curved part must be point ing upward toward the inside of the deck to ensure proper cut ting IMPORTANT When mounting blades rotate them after instal...

Страница 28: ...ts and never use belt dressings Any of these will destroy the belt composition in a very short time Deck Belt Adjustment The spindle belt tension remains constant by means of a tension idler and sprin...

Страница 29: ...r the different decks shown 1 Spring length after tensioning new belt Measured from outside of hook to outside of hook with deck set at 3 8 26cm cut height 2 Route belt as shown 52 60 72 Side Discharg...

Страница 30: ...REV E 7 6 108936BD_0812...

Страница 31: ...108936BD_0812 8 1 REV E ELECTRICAL Electrical Schematic Briggs Stratton...

Страница 32: ...REV E 8 2 108936BD_0812 Electrical Schematic Kawasaki...

Страница 33: ...108936BD_0812 8 3 REV E Electrical Schematic Kohler...

Страница 34: ...REV E 8 4 108936BD_0812...

Страница 35: ...s Manual for engine service information NOTE After completing maintenance cycle 500 hours repeat cycle Maintenance Schedule Refer to Figure 9 1 Figure 9 2 Figure 9 3 Figure 9 4 SERVICE AT INTERVALS IN...

Страница 36: ...Oil Fill Dipstick 2 Fuel Filter 3 Engine Air Cleaner 4a Engine Oil Drain Valve Briggs Stratton 4b Engine Oil Drain Valve Kohler Kawasaki 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oi...

Страница 37: ...812 9 3 REV E BigDog Mowers Series X Maintenance Locator Chart Figure 9 3 3 1 3 3 1 2 4 4 4 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades 5 Fuel evaporation system filter Fig...

Страница 38: ...REV E 9 4 108936BD_0812...

Страница 39: ...rence or leakage in wheel motor See your dealer Air cooled engine overheating Air intake screen or cool ing fins clogged Clean screen and fin For additional causes See engine manual Low engine oil pre...

Страница 40: ...n starting or operates in one direction only Steering control linkage needs adjustment Adjust linkage Pump or wheel motors faulty See your dealer Tow valves not closed completely Close tow valves SYMP...

Страница 41: ...ngine maintenance 6 1 General maintenance precautions 3 2 Hydraulic pump belt adjustment 5 5 Hydraulic system 5 5 Maintenance introduction 2 1 Maintenance Locator Chart 9 2 9 3 Maintenance precautions...

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