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UPSI-2412

Revision 1

6

B  Introduction and description 

Read carefully before initial operation!

This manual shall help the user to get familiar with the product and its components and features. It shall pro-
vide information as accurately and completely as possible. 
The manual as well as all documents has to be read and followed strictly before installation. Otherwise in cer-
tain situations warranty and guarantee can be cancelled partly or completely. Any liability on the part of Bicker 
Elektronik is excluded for possible existing errors as well as non-compliance with the  instructions for use and 
installation.

B1  Description of the product and its functions

The UPSI-2412 (hereinafter also called UPS) is a DC / DC UPS system with numerous digital features and high 
performance. The UPS can be operated with different energy storage devices (hereinafter also called batte-
ry(s)), which are different in technology, capacity and chemistry. Only energy storage devices made by Bicker 
Elektronik are to be used, due to the charging settings are made according the recognization of the used bat-
tery type. The primary use of the UPS is to secure the supply during power failures and / or voltage fluctuations. 
The application which should be protected is connected to the output of the UPS.

The UPS requires a rated dimensioned power supply of 24 V DC at the input. After the input voltage is applied, 
the UPS works in normal mode automatically. The input voltage is passed through to the output and the  
connected energy storage device is charged simultaneously. The charging current depends dynamically on 
the load current at the UPS output. The green status LED lights up continuously when the UPS is in this state.

In the event of a voltage drop or a voltage fluctuation of the input voltage (below undervoltage limit), 
the UPS is switched to battery mode (also backup mode). In this state, the application at the UPS output 
is supplied via the energy storage device. The backup time (also buffer time) depends on the used ener-
gy storage, the value of the output current and the software settings of the UPS. An important feature is 
that the output voltage in battery mode is always regulated to 23.5 V DC and does not decrease as the  
voltage of the energy storage device drops. If the UPS operates in battery mode, the status LED is slowly fla-
shing (1 Hz flashing). When the UPS is used with LiFePO4 battery and it is discharged completely in battery 
mode, the recharging has to happen as soon as possible.

When the input voltage returns, the UPS is automatically switched back to normal mode and charging of the 
energy storage device is continued.

The UPS can also be used for user-initiated shutdowns of the supply voltage or cycles. Application examples 
are the replacement of larger batteries in vehicles in which the electronics should continue to be supplied, the 
opening and closing of safety valves after a malfunction or the shutdown of a system. 

Содержание UPSI-2412

Страница 1: ...User Manual UPSI 2412 UPS SYSTEM OPEN FRAME Bicker Elektronik GmbH Ludwig Auer Stra e 23 86609 Donauw rth Germany English...

Страница 2: ...ry Date Change 26 04 2021 Revision 0 1 Initial version 20 05 2021 Revision 1 Release version Legend of used symbols Symbol Description Attention Important hazard warning Do not dispose of in the domes...

Страница 3: ...UPSI 2412 Revision 1 3...

Страница 4: ...otection at output Short circuit protection at output USB RS232 HID UPS LiFePO4 Supercaps EDLC Operating 20 70 C Storage Transport 30 70 C 4000 m 95 at 25 C no dew Dimensions W H D 137 x 20 x 100 mm 0...

Страница 5: ...nnectors interface 18 F4 Connecting description 19 F5 Dimensioning the upstream power supply 22 F6 Connecting diagram 23 F7 Initial operation 24 F8 Overview connector Counterpart with description Scop...

Страница 6: ...nput voltage is applied the UPS works in normal mode automatically The input voltage is passed through to the output and the connected energy storage device is charged simultaneously The charging curr...

Страница 7: ...s or equipment where a malfunction will cause serious injury or endanger human life The person placing the product on the market or the user has to ensure that the end product complies with the requir...

Страница 8: ...ide the specification 3 The device must not be immersed in water or exposed to splash water 4 The device must not be operated in a humid environment or in an environment where dew and condensation are...

Страница 9: ...C 0 6 VDC max depending on load Current consumption IN UN IOUT IN ICHARGE 0 IMAX UN IOUT ISTAT BOOST ICHARGE max IDYN UN IOUT IDYN BOOST ICHARGE 0 INO LOAD UN IOUT 0 ICHARGE 0 ICHARGE UN IOUT 0 ICHARG...

Страница 10: ...s Short circuit proof Yes No load proof Yes Overcurrent shutdown 10 3 12A for max 10s 12 1 16 3A for max 100 ms 16 3A for max 5 ms OUTPUT DATA UPSI 2412 BATTERY MODE Unless otherwise stated all specif...

Страница 11: ...Charging method CC CV CP End of charge voltage LiFePO4 27 6V EDLC 32 V Charging current max 4 5 A Battery technology LiFePO4 EDLC Supercaps RELEASED ENERGY STORAGES BP LFP 2725 LiFePO4 25 6 VDC 2 5 A...

Страница 12: ...t to point Protocol VCOM HID Transmission length 3m Access time 1s Chipset NXP Electrical isolation No DATA INTERFACE RS232 X5 Interface designation RS232 Numbers of interfaces 1 Connection method Mic...

Страница 13: ...connectors and highest components ENVIRONMENTAL CONDITIONS Ambient temperature operation 20 70 C Ambient temperature start up without load 30 C Ambient temperature storage transport 30 70 C Max permit...

Страница 14: ...ding to CE The manual for the certified DIN rail version UPSI 2412D can be used as a guideline for the limit values that can be achieved by the device Electromagnetic HF field EN 61000 4 3 Frequency r...

Страница 15: ...sion from the power port EN 61000 6 4 Frequency range Comment The end product has to be certified The UPSI 2412 is desig ned to meet all requirements according to CE The manual for the certified DIN r...

Страница 16: ...rawing 98 mm 100 mm 137 mm 20 mm Tolerance 0 5 mm E Name Address Support E Mail Phone number of the manufacturer Bicker Elektronik GmbH Ludwig Auer Stra e 23 86609 Donauw rth Germany E Mail support bi...

Страница 17: ...filler in order to compensate for temperature increases of the components due to closer narrow placement to neighboring components This is recommended on the bottom side in the area of the converter...

Страница 18: ...ut X1 Relay X6 Battery power X2 Temperature sensor X7 USB X3 Battery data X4 S1 Switch USB X8 RS232 X5 S3 Switch Battery start button JP3 for internal purposes only X10 for internal purposes only S1 S...

Страница 19: ...NCTION 1 5V 50mA max 2 DSR 3 RXD 4 NC 5 TXD 6 NC 7 DTR 8 NC 9 GND 10 NC RS 232 X5 1 3 5 7 9 2 4 6 8 10 PIN FUNCTION 1 Relay contact 1 2 Relay contact 2 2 1 The function of the relay connection is conf...

Страница 20: ...SI 2412 Revision 1 20 PIN FUNCTION 1 GND 2 GND housing shielding 3 Data 4 Data 5 V USB X8 1 2 3 4 5 PIN FUNCTION 1 Battery 2 Battery 3 Battery 4 Battery 5 Battery 6 Battery BATTERY POWER X2 6 5 4 3 2...

Страница 21: ...sensor to energy storage connector 1 2 I C_0 SCL 3 Internal temperature sensor to energy storage connector 2 4 I C_0 SDA 5 NC 6 SP0 Battery Enable 7 5 V max 50 mA 8 GND BATTERY TYPE USED PINS LiFePO4...

Страница 22: ...rom a SELV or PELV power supply In order to operate the UPSI 2412 with complete functionality the upstream power supply has to provide at least 24V 20A and use no constant current function If less loa...

Страница 23: ...ed 1 5 mm2 CONNECTING ORDER 1 BATTERY DATA X4 2 BATTERY POWER X2 3 APPLICATION VOUT 4 DC SOURCE VIN 5 RELAY X6 USB X3 or X8 RS232 X5 Dismantling order reverse to connection F6 Connecting diagram ENERG...

Страница 24: ...energy storage starts OR 2 Starting the battery from the energy storage into battery mode alternative By pressing the BS button for more than 2 seconds max 5 s See also chapter F12 Battery start Only...

Страница 25: ...female header or equal F8 Overview connector Counterpart with description Scope of delivery SCOPE OF DELIVERY QUANTITY DESCRIPTION 1x device UPSI 2412 DC UPS 1x VIN VOUT connector counterpart 1x Relay...

Страница 26: ...discharge protection With supercapacitors in particular an additional switch off threshold can take effect if the discharge current of the energy storage device is too high 15 A This can occur at very...

Страница 27: ...is off briefly pause 2s Status Reboot Output is deactivated and time until reboot runs Reboot phase UPS FAILURES Quick flashing without pause Status UPS failure Output current too low UPS is deactiva...

Страница 28: ...True Shutdown SOC Threshold Reached Max Backup Time Timeout Shutdown Timer Timeout Shutdown SOC Enabled Max Backup Enabled Shutdown Timer OS Enabled Ignition Timer Timeout Ignition Pin High True Fals...

Страница 29: ...an actually required should always be used The less deep the packs are discharged the longer the service life lasts F17 Maintenance The UPS contains no serviceable parts In case of a malfunction the u...

Страница 30: ...not intended Power Fail could be caused With maximum load the voltage at the input of the device must not undercut 22 8V Even after the upstream supply has been disconnected the device continues to ru...

Страница 31: ...tions Windows is a registered trademark of the Microsoft Corp Status as at 20 05 2021 Revision 1 Bicker Elektronik GmbH Ludwig Auer Stra e 23 86609 Donauw rth Germany Tel 49 0 906 70595 0 Fax 49 0 906...

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