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1. Information concerning the document 

 

This  operating  and  maintenance  manual  is  an  integral  part  of  the  machine.  It  includes  the 
information  necessary  to  start,  operate  and  maintain  the  compressor  and  requirements  for  its 
safe operation. 

 

Following the manual rules will help you: 

 

 

Avoid hazards,

 

 

 

Reduce repair costs and downtime,

 

 

 

Increase the machine reliability and life.

 

 

Getting  familiar  with  this  manual  in  detail,  using  the  machine  in  accordance  with  descriptions 
included in it  and following all safety conditions are the basis for correct and safe operation of 
the machine. 

 

In addition to the operating and maintenance manual and the regulations applied in the country 
of destination and health and safety at work regulations applied locally  at  the workstation, the 
generally recognised technical rules for safe and correct work are also valid. 

 

1.1. Scope and intended use of the manual 

 

The  operating  and  maintenance  manual  is  intended  for  qualified  /  suitably  trained  operating 
personnel  of  the  compressor.  The  personnel  assigned  to  operation  of  the  compressor  must, 

before starting work, get familiar with the manual contents, in particular the “Health and safety 
at work regulations” section.

 

 

The manual includes 

 

 

Description of daily service and maintenance of the compressor and control system,

 

 

 

Technical documentation of the electrical part. It includes the data necessary to perform correct 

connections and repairs of the electrical equipment,

 

 

 

Technical  documentation  of  the  mechanical  part.  It  includes  the  data  necessary  to  perform 

repairs of the mechanical equipment,

 

 

 

Technical documentation of the control system. It includes the data necessary to switch on and 

off, and set operating parameters of the compressor.

 

 

The  qualified  personnel  is  understood  to  be  the  persons  who  because  of  received  training, 
experience  and  knowledge  of  important  standards,  documentation  and  regulations  concerning 
safety and operating conditions were authorised to carry out necessary operations and are able 
to recognise and avoid possible hazards. 

 

1.2. Intended use of the compressor and conditions of safe use 

 

The compressor is designed to produce only compressed air. It should be installed in accordance 
with  the  stipulations  concerning  the  compressor  installation  and  connection.  The  compressor 
must  not  be  used  for  any  other  purposes  that  are  non-compliant  with  its  intended  use.The 
manufacturer shall not be liable for any damage resulting from that reason.In that case, the risk is 
born by the machine user only. 

 

During  the  comp

ressor  operation,  you  must  follow  the  procedures  given  in  the  “Maintenance” 

section as regards scope and frequency of maintenance work and materials to be used. 

 

 
 
 
 
 
 
 
 

Содержание KOMPBERG ZXF132

Страница 1: ...OPERATING AND MAINTENANCE MANUAL Oil free screw compressor KOMPBERG ZXF132...

Страница 2: ...h the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service st...

Страница 3: ...ompressor operating description and drawings 12 Technological diagram 19 6 Start up 22 6 1 Start up preparation 22 6 2 Restart after longer downtime 23 7 Maintenance 23 7 1 General requirements 23 7 2...

Страница 4: ...ce and maintenance of the compressor and control system Technical documentation of the electrical part It includes the data necessary to perform correct connections and repairs of the electrical equip...

Страница 5: ...tten form The compressor must not be used for any other purposes that are non compliant with its intended use Fulfil the obligation to register the compressor air receiver in the Office of Technical I...

Страница 6: ...The machine is used in a way non compliant with its intended use Unauthorised modifications are carried out on the product Interventions are carried out by unauthorised persons Any repair attempts ar...

Страница 7: ...ock air flow to and from the room Ensure sufficient inflow of cooling air and discharge of hot air outside the room Temperature in a room with the compressor should be within the range of 5 C to 40 C...

Страница 8: ...lve Do not remove the temperature sensor transmitter or pressure transmitter 2 3 Other hazards The compressor installation switching on off and maintenance must be carried out by the qualified personn...

Страница 9: ...nal fan motor power kW 11 Cooling air requirement m3 h 19500 Power lead cross sectional area mm2 3x150 PE Protection A 315 Capacity measured acc to EN ISO 1217 2006 and EN ISO 5167 2 Noise level acc t...

Страница 10: ...entilation is insufficient windows openings in a wall etc in the compressor room air exchange should be provided by fans To ensure correct heat extraction the fans should have total capacity about 15...

Страница 11: ...ised personnel or qualified electrician is allowed to perform electrical connections Use the required safety measures in accordance with the suitable regulations Calculate the power cable cross sectio...

Страница 12: ...eck valve 38 Main motor 11 Unloading valve 39 Fan motor 12 Silencer 40 Fan 13 Oil sight glass 41 Shock absorber 14 Oil tank 42 Oil drain 15 Oil pump 43 Oil inlet 16 Thermostatic valve 44 Coupling 17 S...

Страница 13: ...13...

Страница 14: ...14...

Страница 15: ...15...

Страница 16: ...16...

Страница 17: ...17...

Страница 18: ...il temperature directs the oil directly through the oil filter 19 to the overflow valve 20 and manifold 21 or at temperature exceeding 55 C to the oil cooler 18 and then through oil filter 19 to the m...

Страница 19: ...25 Solenoid valve 8 Venturi nozzle 26 Air filter pollution sensor 9 Second stage cooler 27 Temperature sensor 10 Check valve 28 Safety valve 11 Unloading valve 29 Pressure sensor 12 Silencer 30 Tempe...

Страница 20: ...figure it is marked with a symbol 22 COMPRESSOR COOLING The compressor is cooled in a forced manner by means of a fan with its own electric drive The air is sucked in through the inlets on the front...

Страница 21: ...21 Screw air end CD14D1 Suction regulator Operating panel Controller instruction is an integral part of the OMM of compressor KOMPBERG ZXF132...

Страница 22: ...eration min 2500l When the compressed air receiver tank is located outside the compressor room install the pressure gauge connected to the tank or pressure conduit supplying the tank in a visible loca...

Страница 23: ...procedures The following general requirements must be met while performing the maintenance Place the warning sign as shown below in a visible location while the maintenance work is in progress WARNING...

Страница 24: ...m failure to observe the present safety rules or from carelessness during operation work and maintenance even in circumstances not expressly mentioned in this Operating and Maintenance Manual In order...

Страница 25: ...mponents requiring maintenance Maintenance operations 7 3 1 Air filter cartridge The filter cartridge can t be soaked in oil or other liquids Change the filter cartridge every 2000 work hours or once...

Страница 26: ...ould be completely replaced Carefully placed the filter mat in the housing Filtration mat exchange 7 3 3 Oil filter Change the oil filter every 8000 hours or once a year screwing out screwing in Oil f...

Страница 27: ...e procedure Stop the compressor and wait until the overpressure in the screw assembly body and oil system reaches the atmospheric pressure look at the microprocessor controller Safeguard the compresso...

Страница 28: ...rtridges should be disposed of according to the valid legislation on handling wastes waste code 16 01 07 7 3 7 Oil cooler exchanger interstage final air The safety of the screw compressor requires reg...

Страница 29: ...tely in case of Overheating Smoke or burning smell Excessive vibration Bearing noise The machine can be restarted after removing the cause of any failures Periodic motor inspections The motor inspecti...

Страница 30: ...g this operation Keep away from the stream of air blown out caution the air may be hot In case of the valve leaks contact the manufacturer service to arrange its repair The valve cannot be repaired by...

Страница 31: ...r settings in the controller low setting insufficient compressor install additional source of compressed air capacity in relation to air requirement leak in the system check the tubing for leaks remov...

Страница 32: ...32...

Страница 33: ...mber Quantity 1 Air filter BL 480061 BL 480048 1 2 Compressed air filter cartridge Element for F 24 GW 24 G 1 3 Oil filter B 480001 1 4 Coupling insert BS 482047 1 5 Oil l 480069 40 l 6 Thermostat car...

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