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18 

 

 

The compressor is equipped with two stage air end ("of dry-type") without oil injection into the 
compression chamber with the bearings and gearing and the coat of the high pressure part are 
lubricated and cooled with oil. 

 
 

POWER AND CONTROL 

 

The compressor (screw air-end) is driven by an electric motor  through a flexible coupling . 
Control of the entire electrical system is placed  in a electrical box. 

 

AIR CIRCULATION 

 

The air is sucked through the air filter (1) and the suction controller (2) to the air end’s first stage 

(3). The compressor suction regulator is equipped with a second stage discharge valve (11) and a 
noise damper (12). After compression to the overpressure of up to 0,35 MPa the air is forced from 
the 1st stage to the intercooler (5). After cooling in the cooler, the air flows through the cyclone 
separator (6) and is sucked to the second stage (7). First stage compression and internal system 
are  protected  against  pressure  rise  above  the  permissible  value  by  a  safety  valve  (28).  After 
compression, it reaches an overpressure of up to nominal value and is forced into the end cooler 
(9), and then through the check valve (10) to the compressor outlet. 

 

OIL SYSTEM 

 

The  oil  is  sucked  by  the  pump  (15)  from  the  oil  tank  (14) and  is  forced  to  the  oil  filter  (19)  set 
fitted  with  a  thermostat  (16)  which,  depending  on  the  oil  temperature,  directs  the  oil  directly 
through  the  oil  filter  (19)  to  the  overflow  valve  (20)  and  manifold  (21)  or  at  temperature 
exceeding 55 ° C to the oil cooler (18) and then through oil filter (19) to the manifold (21). The 
pressure in the manifold is limited to 0.14-0.16 MPa with an overflow valve (20). The outlets from 
the oil filter assembly to the oil cooler and inlet from the radiator to the unit are equipped with 
electromagnetic shut off valves (17) and (17) which are closed (normally closed NZ) when in  the 
de-energized condition. These valves are designed to prevent the flow of oil from the radiator to 
the installation and further to the oil tank, which avoids the need to always fill the radiator with 
oil  after  the  compressor's  standstill.  In  addition,  the  oil  level  display  in  the  sight  glass  (13)  is 
always  reliable  (without  shut  off  valves  the  sight  glass  would  be  completely  filled  with  oil) 
overflow valve (20) in which the oil overpressure is limited to 0.25-0.30 MPa. 

 
 

From the manifold the oil is distributed to both compression stages ie bearings, seals and coats of 
I-stage and II- stage. After passing through the compressor, the oil flows to its tank (14). 

 

After the filter, the oil is also fed to the three-way valve (24) and, depending on the compressor 
load, flows to the hydraulic cylinder (23) controlling the shutter (11)  in the suction controller (2). 
In the second position, the oil from the valve (24) flows to the compressor tank (14). Also the oil 
from the hydraulic cylinder is directed to the compressor tank. 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание KOMPBERG ZXF132

Страница 1: ...OPERATING AND MAINTENANCE MANUAL Oil free screw compressor KOMPBERG ZXF132...

Страница 2: ...h the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service st...

Страница 3: ...ompressor operating description and drawings 12 Technological diagram 19 6 Start up 22 6 1 Start up preparation 22 6 2 Restart after longer downtime 23 7 Maintenance 23 7 1 General requirements 23 7 2...

Страница 4: ...ce and maintenance of the compressor and control system Technical documentation of the electrical part It includes the data necessary to perform correct connections and repairs of the electrical equip...

Страница 5: ...tten form The compressor must not be used for any other purposes that are non compliant with its intended use Fulfil the obligation to register the compressor air receiver in the Office of Technical I...

Страница 6: ...The machine is used in a way non compliant with its intended use Unauthorised modifications are carried out on the product Interventions are carried out by unauthorised persons Any repair attempts ar...

Страница 7: ...ock air flow to and from the room Ensure sufficient inflow of cooling air and discharge of hot air outside the room Temperature in a room with the compressor should be within the range of 5 C to 40 C...

Страница 8: ...lve Do not remove the temperature sensor transmitter or pressure transmitter 2 3 Other hazards The compressor installation switching on off and maintenance must be carried out by the qualified personn...

Страница 9: ...nal fan motor power kW 11 Cooling air requirement m3 h 19500 Power lead cross sectional area mm2 3x150 PE Protection A 315 Capacity measured acc to EN ISO 1217 2006 and EN ISO 5167 2 Noise level acc t...

Страница 10: ...entilation is insufficient windows openings in a wall etc in the compressor room air exchange should be provided by fans To ensure correct heat extraction the fans should have total capacity about 15...

Страница 11: ...ised personnel or qualified electrician is allowed to perform electrical connections Use the required safety measures in accordance with the suitable regulations Calculate the power cable cross sectio...

Страница 12: ...eck valve 38 Main motor 11 Unloading valve 39 Fan motor 12 Silencer 40 Fan 13 Oil sight glass 41 Shock absorber 14 Oil tank 42 Oil drain 15 Oil pump 43 Oil inlet 16 Thermostatic valve 44 Coupling 17 S...

Страница 13: ...13...

Страница 14: ...14...

Страница 15: ...15...

Страница 16: ...16...

Страница 17: ...17...

Страница 18: ...il temperature directs the oil directly through the oil filter 19 to the overflow valve 20 and manifold 21 or at temperature exceeding 55 C to the oil cooler 18 and then through oil filter 19 to the m...

Страница 19: ...25 Solenoid valve 8 Venturi nozzle 26 Air filter pollution sensor 9 Second stage cooler 27 Temperature sensor 10 Check valve 28 Safety valve 11 Unloading valve 29 Pressure sensor 12 Silencer 30 Tempe...

Страница 20: ...figure it is marked with a symbol 22 COMPRESSOR COOLING The compressor is cooled in a forced manner by means of a fan with its own electric drive The air is sucked in through the inlets on the front...

Страница 21: ...21 Screw air end CD14D1 Suction regulator Operating panel Controller instruction is an integral part of the OMM of compressor KOMPBERG ZXF132...

Страница 22: ...eration min 2500l When the compressed air receiver tank is located outside the compressor room install the pressure gauge connected to the tank or pressure conduit supplying the tank in a visible loca...

Страница 23: ...procedures The following general requirements must be met while performing the maintenance Place the warning sign as shown below in a visible location while the maintenance work is in progress WARNING...

Страница 24: ...m failure to observe the present safety rules or from carelessness during operation work and maintenance even in circumstances not expressly mentioned in this Operating and Maintenance Manual In order...

Страница 25: ...mponents requiring maintenance Maintenance operations 7 3 1 Air filter cartridge The filter cartridge can t be soaked in oil or other liquids Change the filter cartridge every 2000 work hours or once...

Страница 26: ...ould be completely replaced Carefully placed the filter mat in the housing Filtration mat exchange 7 3 3 Oil filter Change the oil filter every 8000 hours or once a year screwing out screwing in Oil f...

Страница 27: ...e procedure Stop the compressor and wait until the overpressure in the screw assembly body and oil system reaches the atmospheric pressure look at the microprocessor controller Safeguard the compresso...

Страница 28: ...rtridges should be disposed of according to the valid legislation on handling wastes waste code 16 01 07 7 3 7 Oil cooler exchanger interstage final air The safety of the screw compressor requires reg...

Страница 29: ...tely in case of Overheating Smoke or burning smell Excessive vibration Bearing noise The machine can be restarted after removing the cause of any failures Periodic motor inspections The motor inspecti...

Страница 30: ...g this operation Keep away from the stream of air blown out caution the air may be hot In case of the valve leaks contact the manufacturer service to arrange its repair The valve cannot be repaired by...

Страница 31: ...r settings in the controller low setting insufficient compressor install additional source of compressed air capacity in relation to air requirement leak in the system check the tubing for leaks remov...

Страница 32: ...32...

Страница 33: ...mber Quantity 1 Air filter BL 480061 BL 480048 1 2 Compressed air filter cartridge Element for F 24 GW 24 G 1 3 Oil filter B 480001 1 4 Coupling insert BS 482047 1 5 Oil l 480069 40 l 6 Thermostat car...

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