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7.3.9 

Safety valve 

 

The safety valves fulfil an important  function in pressure equipment  and systems. They require 
particularly careful and professional service. Any operational shortcomings may damage the valve 
mechanism, and consequently damage the entire pressure unit. Therefore, during the equipment 
operation particular attention should be paid to the following: 

 

-

 

Correct setting of the safety valve, appropriate to the operating parameters of the equipment 
being protected, 

 

-

 

Appropriate protection of the valve mechanism against unauthorized adjustment and a risk of 
damage. The valve seal must be intact, 

 

-

 

Periodic inspections of the valve for correct operation according to the requirements of the 
office of technical inspection regulations. 

 

The  safety  valve  operation  inspection  involves  blowing  the  valve  by  pulling  the  handle  (wheel) 
upwards.  The  pin,  lifted  by  pulling  the  wheel  up,  releases  the  pressure  of  the valve  spring  and 
moves the head a little up and allows the compressed air to flow through the valve. 

 

The handle can be loosened at the pressure equal at least 50% of the operating pressure. 

 

The  valves  delivered  require  no  special  maintenance.  They  should  only  be  periodically  (every 
1000  hours)  blown  by  pulling  the  handle  of  the  push  pin.  Special  care  must  be  taken  while 
performing this operation. Keep away from the stream of air blown out (caution 

 the air may be 

hot!). 

 

In case of the valve leaks, contact the manufacturer service to arrange its repair. The valve 
cannot be repaired by the user itself. 

 

Blocking  the  pin,  tightening  the  adjustment  nut  or  covering  the  valve  outlets  is  not  allowed.  In 
addition to the guidelines and requirements listed in this paragraph, the user is obliged to observe the 
regulations being in force in the country in which the equipment is operated. 

 

 

The  safety  valves  are  intended  only  for  protection  of:  pressure  tanks,  conduits  for 
compressed  air  or  other  neutral  gases,  sources  of  compressed  air  from  overpressure 
(above the limit for that type of equipment). 

The safety valves may not be used as relief valves for pressure adjustment. 

 

8. Troubleshooting 

 

 

 

Symptom 

 

Cause 

 

Remedy 

   

 

 

   

the 

 

power failure 

 

check for supply voltage in the power 

   

compressor 

  

 supply terminals 

   

will not start 

 

activation of main 

 

check the protection, replace or switch on 

   

 

 protection 

  

 

   

 

 activation of motor 

  

 

   

 

 protection 

  

 

   

 

 

temperature indicator or 

 

check, replace if damaged 

   

 

 temperature transducer 

  

 

   

 

 fault 

  

 

   

 

 

temperature indicator 

 

check: 

   

 

 (microprocessor controller)   

-   oil level and top it up if necessary, 

   

 

 activated because the 

 

-   cooling: remove causes of insufficient 

   

 

 

temperature was too high 

 

cooling, 

   

 

  

 

-   thermostat: if faulty, replace the entire 

   

 

  

 

thermostat or its cartridge. 

   

 

 ambient temperature too 

 heat the room up to reach at least +5°C 

   

 

 low 

  

 

   

 

 supply voltage too low 

 check supply voltage, bring it to correct 

   

 

  

 value 

 

 

 

 

 

 

 

 

 

 

Содержание KOMPBERG ZXF132

Страница 1: ...OPERATING AND MAINTENANCE MANUAL Oil free screw compressor KOMPBERG ZXF132...

Страница 2: ...h the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service st...

Страница 3: ...ompressor operating description and drawings 12 Technological diagram 19 6 Start up 22 6 1 Start up preparation 22 6 2 Restart after longer downtime 23 7 Maintenance 23 7 1 General requirements 23 7 2...

Страница 4: ...ce and maintenance of the compressor and control system Technical documentation of the electrical part It includes the data necessary to perform correct connections and repairs of the electrical equip...

Страница 5: ...tten form The compressor must not be used for any other purposes that are non compliant with its intended use Fulfil the obligation to register the compressor air receiver in the Office of Technical I...

Страница 6: ...The machine is used in a way non compliant with its intended use Unauthorised modifications are carried out on the product Interventions are carried out by unauthorised persons Any repair attempts ar...

Страница 7: ...ock air flow to and from the room Ensure sufficient inflow of cooling air and discharge of hot air outside the room Temperature in a room with the compressor should be within the range of 5 C to 40 C...

Страница 8: ...lve Do not remove the temperature sensor transmitter or pressure transmitter 2 3 Other hazards The compressor installation switching on off and maintenance must be carried out by the qualified personn...

Страница 9: ...nal fan motor power kW 11 Cooling air requirement m3 h 19500 Power lead cross sectional area mm2 3x150 PE Protection A 315 Capacity measured acc to EN ISO 1217 2006 and EN ISO 5167 2 Noise level acc t...

Страница 10: ...entilation is insufficient windows openings in a wall etc in the compressor room air exchange should be provided by fans To ensure correct heat extraction the fans should have total capacity about 15...

Страница 11: ...ised personnel or qualified electrician is allowed to perform electrical connections Use the required safety measures in accordance with the suitable regulations Calculate the power cable cross sectio...

Страница 12: ...eck valve 38 Main motor 11 Unloading valve 39 Fan motor 12 Silencer 40 Fan 13 Oil sight glass 41 Shock absorber 14 Oil tank 42 Oil drain 15 Oil pump 43 Oil inlet 16 Thermostatic valve 44 Coupling 17 S...

Страница 13: ...13...

Страница 14: ...14...

Страница 15: ...15...

Страница 16: ...16...

Страница 17: ...17...

Страница 18: ...il temperature directs the oil directly through the oil filter 19 to the overflow valve 20 and manifold 21 or at temperature exceeding 55 C to the oil cooler 18 and then through oil filter 19 to the m...

Страница 19: ...25 Solenoid valve 8 Venturi nozzle 26 Air filter pollution sensor 9 Second stage cooler 27 Temperature sensor 10 Check valve 28 Safety valve 11 Unloading valve 29 Pressure sensor 12 Silencer 30 Tempe...

Страница 20: ...figure it is marked with a symbol 22 COMPRESSOR COOLING The compressor is cooled in a forced manner by means of a fan with its own electric drive The air is sucked in through the inlets on the front...

Страница 21: ...21 Screw air end CD14D1 Suction regulator Operating panel Controller instruction is an integral part of the OMM of compressor KOMPBERG ZXF132...

Страница 22: ...eration min 2500l When the compressed air receiver tank is located outside the compressor room install the pressure gauge connected to the tank or pressure conduit supplying the tank in a visible loca...

Страница 23: ...procedures The following general requirements must be met while performing the maintenance Place the warning sign as shown below in a visible location while the maintenance work is in progress WARNING...

Страница 24: ...m failure to observe the present safety rules or from carelessness during operation work and maintenance even in circumstances not expressly mentioned in this Operating and Maintenance Manual In order...

Страница 25: ...mponents requiring maintenance Maintenance operations 7 3 1 Air filter cartridge The filter cartridge can t be soaked in oil or other liquids Change the filter cartridge every 2000 work hours or once...

Страница 26: ...ould be completely replaced Carefully placed the filter mat in the housing Filtration mat exchange 7 3 3 Oil filter Change the oil filter every 8000 hours or once a year screwing out screwing in Oil f...

Страница 27: ...e procedure Stop the compressor and wait until the overpressure in the screw assembly body and oil system reaches the atmospheric pressure look at the microprocessor controller Safeguard the compresso...

Страница 28: ...rtridges should be disposed of according to the valid legislation on handling wastes waste code 16 01 07 7 3 7 Oil cooler exchanger interstage final air The safety of the screw compressor requires reg...

Страница 29: ...tely in case of Overheating Smoke or burning smell Excessive vibration Bearing noise The machine can be restarted after removing the cause of any failures Periodic motor inspections The motor inspecti...

Страница 30: ...g this operation Keep away from the stream of air blown out caution the air may be hot In case of the valve leaks contact the manufacturer service to arrange its repair The valve cannot be repaired by...

Страница 31: ...r settings in the controller low setting insufficient compressor install additional source of compressed air capacity in relation to air requirement leak in the system check the tubing for leaks remov...

Страница 32: ...32...

Страница 33: ...mber Quantity 1 Air filter BL 480061 BL 480048 1 2 Compressed air filter cartridge Element for F 24 GW 24 G 1 3 Oil filter B 480001 1 4 Coupling insert BS 482047 1 5 Oil l 480069 40 l 6 Thermostat car...

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