BERG EasyKit Скачать руководство пользователя страница 28

 

 
Translated user manual

                            

 

EasyKit

                       

             page 28 of 45

 

8.1 Maintenance instructions 

Thanks to its simple, though robust design, the 

EasyKit

 requires little regular maintenance. In 

order  to  guarantee  efficient  and  problem-free  operation,  the  maintenance  schedule  below 
should  be  strictly  observed.  Repairs  and  maintenance  activities  should  be  recorded  in  the 
maintenance  logbook  -  see  appendix  1.  The  employer  is  also  responsible  for  periodically 
checking  tools  and  equipment  according  to  the  current  Working  Equipment  Guidelines  that 
cover this. 
 

Maintenance - Checks 

Tools 

Day 

Week 

Month 

Year 

Cleaning 

Brush  

 

 

 

Sufficiently charged battery 

Users schedule 

 

 

Damage to operating components 

Visual 

 

 

 

Damage to/visibility of pictograms & stickers 

Visual 

 

 

 

Foot pedal + platform cleaning 

Brush / damp cloth 

 

 

 

Cleaning control panel 

Brush / damp cloth 

 

 

 

Check for leaks from battery and damaged 
cables  

Visual 

 

 

 

Check for ingrained dirt or string around 
wheels and chains 

Visual 

 

 

 

Charge batteries 

Battery charger  

 

 

 

General mechanical damage 

Visual 

 

 

 

Check battery fluid levels (1 cm fluid 
covering plates - see appendix 4) 

Distilled water, gloves, 
screwdriver (+), goggles 

 

 

 

Check operation of tilt warning 

Testing > 2 degrees 

 

 

 

grease swivel wheels, drive chain and 
bearings 

Bearing grease, chain grease 
or other universal lubricants  

 

 

 

Check chain tension (see 8.5) 

Ring key 

 

 

 

Maintenance carbon brushes on the motor 
and replace if less than 1 cm (see 8.4) 

Visual & Air pressure 

 

 

 

Check the height adjuster locks 

visual 

 

 

 

Test the springs in the locks 

visual 

 

 

 

 

Figure 4: Maintenance schedule 

 
 
If the checks above indicate that there is a fault with the 

EasyKit

, immediate contact should 

be  made  with  the  Berg  Hortimotive  dealer.  Continuing  to  use  the  machine  after  identifying 
defects could lead to dangerous situations and is therefore forbidden! 
 

8.2 Specialist maintenance 

Maintenance and repairs to the items listed below may only be carried out by qualified 
specialists recognised by Berg Products BV: 

Repairs to the electrical components/wiring (excluding exchanging foot pedals and 
batteries). 

All activities to the drive unit (excluding cleaning, readjusting or replacing the chain or 
chain sprockets). 

For activities that can be carried out by the owner please consult 

http://www.berghortimotive.com/service/bsa-film 

for the BSA films. 

 

8.3 Pipe rail system maintenance 

The pipe rail system on which the 

EasyKit

 runs should be checked on a regular basis. The 

system  should  always  satisfy  the  Horticulture  Sector  Guidelines  for  Pipe  Rail  Systems  in 
greenhouses.  It  is  prohibited  to  use  the 

EasyKit

  on  a  pipe  rail  system  that  does  not  satisfy 

these guidelines. 
Always ensure that the pipe rails are sufficiently supported at a maximum distance of 1.25 m 
for 51 pipes and at 1 metre for 45 pipes, and that the supports are not distorted and the pipes 
are properly secured (clamped). Moreover, the pipes on the concrete path should be secured 

Содержание EasyKit

Страница 1: ...echnical Handbook EasyKit Berg Hortimotive Burg Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel 31 0 174 517 700 Fax 31 0 174 516 958 E mail info berghortimotive nl Internet www berghortimotive com...

Страница 2: ...2 of 45 Version 8 October 2018 The machine is manufactured by Berg Hortimotive Burg Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel 31 0 174 517 700 Fax 31 0 174 516 958 Email info berghortimotive...

Страница 3: ...r otherwise for consequential damage caused by defects to the EasyKit e g interruption of business delays etc 1 3 Guarantee For a period of 6 months after delivery Berg Hortimotive gives the client a...

Страница 4: ...ing them It is important that this handbook is carefully read in order to learn how the EasyKit should be operated and maintained By reading this handbook and then using the EasyKit you or anyone else...

Страница 5: ...YKIT 24 7 3 CHARGING THE BATTERIES ON THE EASYKIT 24 7 4 EFFICIENT USE OF THE PIPE RAIL WAGON AND THE BATTERIES 25 7 5 MOVING THE EASYKIT ON THE MAIN PATH 25 7 6 USING THE EMERGENCY STOP 25 7 7 RESTAR...

Страница 6: ...ill result in serious injury or even death 3 2 Review of the safety pictograms used The EasyKit is provided with safety pictograms in order to bring possible dangers or dangerous situations to the att...

Страница 7: ...ble load 5 Maximum tilted position pipe rail system 2 6 Maximum support spacing 1250 mm 7 Only to be used indoors in greenhouse 3 3 Machine type plate The EasyKit is fitted with a machine type plate w...

Страница 8: ...irs or inspections Always switch off the EasyKit using the earth switch Always take up the slack in the operating cable by gathering it up using the Velcro strips provided This reduces the chances of...

Страница 9: ...rder to avoid the danger of becoming trapped or jammed the greatest of care must be given to the moving parts on the EasyKit When starting up again after maintenance or repairs please check whether an...

Страница 10: ...ance and appendix 4 It is necessary when working with the EasyKit to wear shoes or boots with steel toecaps S1 Activities not described in this handbook should only be carried by or in consultation wi...

Страница 11: ...rail system The platform may not be entered while the machine is on the concrete path Always walk alongside the machine therefore not on the chassis when transporting it over the main path Customer sp...

Страница 12: ...main components of the EasyKit are illustrated at figure 1 Figure 1 Main components of EasyKit A Door B Rail safety railing C Control panel D Platform E Height adjustment F Step G Stands H Trailing re...

Страница 13: ...e 2 EasyKit controls A Speed regulator button B Direction selector switch defect warning lamp C Emergency stop D Foot pedal Figure 3 EasyKit Chassis Figure 4 Earth switch A Battery B Charge supply plu...

Страница 14: ...ting on pipe rail systems that comply with the horticulture sector guidelines the health and safety catalog in force in the Netherlands for pipe rail systems The EasyKit should only be used on the cor...

Страница 15: ...d fixings have been correctly applied The EasyKit has been specially designed to run on a pipe rail system When leaving the Berg Hortimotive factory the EasyKit is checked for proper functioning and s...

Страница 16: ...ans that there are rails on the paths between the plants which consists of two pipes of the same diameter having a fixed width between them centre to centre measurement The pipes are often used as hea...

Страница 17: ...0 4 Mpa 62 psa The use of rail systems not covered by the policy regulations is permitted on the condition that a stabilisation test is carried out in accordance with the policy regulations from which...

Страница 18: ...Kit must be immediately halted and the operator should walk alongside the machine back to the path Thereafter the pipe rail system should be adjusted before any activities can be restarted First of al...

Страница 19: ...ce required for installing the machine De stack the EasyKits removing the casings remove the packaging and slacken the bolts Release the control box use a bench or similar Put the platform onto the be...

Страница 20: ...e the bench Ensure that the locks are properly in place both bolts should be in the green part Remove the bolts from the foot switch position the control box and screw it down Fix the cable clamp atta...

Страница 21: ...ars of the rail secure the rail with the bolts Fit the safety rail spring put the supply plug into the connector The EasyKit is now ready for use 6 6 Dismantling the EasyKit Dismantling the EasyKit is...

Страница 22: ...knob should be set at zero Only authorised properly trained personnel of at least 18 years of age should be allowed to operate the EasyKit Personnel should be fully aware of the directions and instruc...

Страница 23: ...of becoming trapped or jammed the greatest of care must be given to the moving parts on the EasyKit Keep a safe distance from fixed and or moving parts within the greenhouse as well as cables and rop...

Страница 24: ...position and push the EasyKit on the concrete path For entering the next path see point 4 7 2 Switching OFF the EasyKit 1 The EasyKit stops as soon as the foot pedal is released 2 The electrical circ...

Страница 25: ...po potentiometer If the speed is set optimally fewer stops and starts are required which has a very positive effect on the wear of the pipe rail wagon By following the above recommendations the produc...

Страница 26: ...l and the brakes are applied to the swivel wheels If after a long period the EasyKit longer than 2 weeks is put back into operation it should first be inspected as described at chapter 6 1 Inspection...

Страница 27: ...unattended when the electrical supply plug is still in place Always keep the EasyKit in good working condition by carrying out regular safety inspections Dangerous situations should be always be rect...

Страница 28: ...ance carbon brushes on the motor and replace if less than 1 cm see 8 4 Visual Air pressure X Check the height adjuster locks visual X Test the springs in the locks visual X Figure 4 Maintenance schedu...

Страница 29: ...cm high check at the change of each season whether the stops are still functioning properly The ground under the pipe rail system should be dry flat and hard Soft or damp spots should be repaired and...

Страница 30: ...stance is within calling distance when people have to work near batteries Avoid short circuits sparks and ensure that there is no electrical connection between the battery poles The battery cover shou...

Страница 31: ...ossible to clean the EasyKit using compressed air provided that it is dry Never pour water over the EasyKit or clean it using a steam or high pressure water cleaner which could lead to serious damage...

Страница 32: ...Chain broken Motor gearwheel is loose Drive roller is jammed Controls do not react Direction of travel switch defective Reset using potentiometer Foot switch defective Potentiometer defective Status L...

Страница 33: ...table for operating in explosive atmospheres Type Dimensions mm standard Centre to centre 420 800 Length 1740 Width c to c 220 Chassis step up height from concrete path 210 Step up height on platform...

Страница 34: ...gn principles EN ISO 14122 2 Safety of Machines Permanent access facilities to machines Part 2 Working platforms footpaths EN ISO 14122 3 Safety of Machines Permanent access facilities to machines Par...

Страница 35: ...nd operation of control elements NEN 5509 User handbook Content structure formulation and presentation in accordance with the definitions in the directives 2006 42 EG Machinery Directive 2004 108 EG D...

Страница 36: ...Translated user manual EasyKit page 36 of 45 12 Technical appendices...

Страница 37: ...Translated user manual EasyKit page 37 of 45 Appendix 1 Maintenance logbook Date Description of repair maintenance Type no Serial no Company name engineer...

Страница 38: ...Translated user manual EasyKit page 38 of 45 Appendix 2 Technical drawings...

Страница 39: ...Translated user manual EasyKit page 39 of 45 Appendix 3 Electrical diagrams Version EasyKit MRT 2011 without tilt warning Version EasyKit MRT 2011 with tilt warning Appendix 4 Battery safety sheet...

Страница 40: ...eed regulator as well as the battery charger Efficient usage Endeavour to set the level of speed as closely as possible to the work tempo potentiometer By following the above recommendations the produ...

Страница 41: ...ct the positive terminal red to the positive pole and the negative terminal black to the negative pole on the battery Battery fluid is corrosive avoid contact with clothing skin and eyes Wash battery...

Страница 42: ...s along the ground and may enter sewers and basements 3 Personal protection Chemical protection suit Respiratory mask equipped with ABEKP1 filter 4 Intervention actions 4 1 General Keep upwind Put on...

Страница 43: ...h resuscitation should be avoided Use alternative methods preferably with oxygen or compressed air driven apparatus 6 Essential precautions for product recovery Use acid resistant equipment Recover sp...

Страница 44: ...Translated user manual EasyKit page 44 of 45...

Страница 45: ...r contamination on the top layer periodically after detection How to clean Remove dirt or contamination on the top layer using a soft brush or cloth or a compressed air line 6 bar Chemical contaminati...

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