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27

 

 

TROUBLESHOOTING

 

* Please refer to parts breakdown section for parts identification

.

 

In the case of where the wires become disconnected from the relay, refer to the drawing below to reconnect 

them in their proper place.

 

Orange

 

Green/Vert

 

Blue/Bleu

 

Black/Noir

 

Red/Rouge

 

PROBLEM

 

POSSIBLE CAUSES

 

CORRECTIVE ACTION

 

The engine does not 

start

 

The emergency button is pushed down.

 

The emergency button must be pulled up 

to start the engine of the snowblower.

 

 

The electromagnetic clutch is activated

 

Deactivate the electromagnetic clutch.

 

 

Other reasons.

 

See owner’s manual

 

Electric chute motor 

does not work.

 

Overheating of the motor.

 

These motors are equipped with an internal 

protector. Wait 10 minutes before using.

 

 

Frozen motor or chute.

 

Slap the chute or wiggle from side to side.

 

 

Defective control box or broken wire 

harness.

 

Replace control box or wire harness.

 

 

Loose connectors or oxidation on 

connectors or motor.

 

Retighten or clean connectors. Or replace 

connector part # 106201.

 

Electric clutch slips

 

Insufficient electrical current.

 

Recharge vehicle’s battery.

 

Electrical current is cut off.

 

Replace damaged wiring.

 

Clutch basket is contaminated.

 

Clean plates with brake cleaner.

 

Electric clutch is noisy 

or vibrates abnormally. 

 

Mounting bolts are loose.

 

Tighten or replace bolts.

 

Certain clutch components may be 

damaged.

 

Repair or replace damaged components.

 

Engine shuts off when 

the electric clutch is 

engaged.

 

Certain oil sensors may be sensitive to 

the electromagnetic filed created by the 

clutch. Therefore when the clutch is 

engaged, it can activate the automatic 

engine shut off on the ignition coil.

 

Disconnect the oil sensor.

 

Содержание 700580-4

Страница 1: ...ile Plus 48 54 Premium 54 Snowblowers for ALL TERRAIN VEHICLES UTILITY VEHICLES R 07142020 ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE 109583 OWNER S MANUAL Original version Model Number 109583_EN 700...

Страница 2: ...must be returned to an authorized BERCO dealer within the warranty period for repairs In the event that defective merchandise must be returned to manufacturer for repairs freight fees are prepaid and...

Страница 3: ...ubframe 14 Installing on the Vehicle 16 OPERATION Lifting and Lowering the Snowblower 20 Snowblowing Technique 21 Adjusting the Pressure of the Subframe Tires on the Ground 21 Skid Shoe adjustment 21...

Страница 4: ...OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious...

Страница 5: ...ccessory is to be used and remove door mats all foreign objects and the like which could be pick up and projected by accessory 2 For motorized accessories disengage all clutches and shift into neutral...

Страница 6: ...ever handle the winch cable or hook while under tension 15 Never use accessory if it has been dropped or damaged Repair if necessary before re using MAINTENANCE AND STORAGE 1 When cleaning repairing o...

Страница 7: ...ut reading owner s manual Decal 105130 Before installing or using Locate read and make sure to understand all of the owner s manual Decal 105131 Refer to owner s manual about wearing safety glasses ea...

Страница 8: ...HEN STATED TIGHTEN FIRMLY REFER TO PARTS BREAKDOWN SECTION FOR PART IDENTIFICATION IMPORTANT THE VEHICLE MUST BE EQUIPPED WITH A TOW HITCH BALL OF 2 IN ORDER TO INSTALL THE SNOWBLOWER TOOLS REQUIRED 1...

Страница 9: ...res in the owner s manual NOTE For the Versatile Plus snowblower Bercomac Limit e recommends installing an engine between 14 and 23 H P with a horizontal shaft of 1 or 1 1 8 Here are a few engines tha...

Страница 10: ...1 with the holes of the hitch item 2 If the height h of the engine shaft is about 6 1 4 160mm use the holes B if the height h of the engine shaft is about 5 3 8 135mm use holes A Insert four hex bolt...

Страница 11: ...o use the right combination of holes Secure engine in place with four hex bolts 3 8 x 2 item 3 eight flat washers 7 16 item 4 and four nylon insert lock nuts 3 8 item 5 Tighten firmly INSTALLING THE G...

Страница 12: ...r the clutch spacer item 3 106616 must be applied on the mo tor Putting any other spacer instead may cause fai lure CLUTCH FOR SHAFT 1 106569 Brand All Power Honda Kohler Model 420cc GX630 20hp CH440...

Страница 13: ...must use the one closest to the engine The two following figures illustrate two types of wrong pulley alignments A wrong pulley alignment can be resolved by loosening the bolts securing the engine and...

Страница 14: ...ch 2 Locate connectors of wiring 104018 and 106558 Connect red wires to the engine s starter solenoid and the black wires to the base of the motor as shown Connect power cables Connect cables of engin...

Страница 15: ...Secure everything in place with three hex bolts 1 4 x 1 2 item 3 three lock washers 1 4 item 4 and three flat washers 5 16 item 5 Installing the belt guard ASSEMBLY INSTALLING THE BELT 1 Install the b...

Страница 16: ...on the other side of vehicle Vehicle preparation CONTROL BOX INSTALLATION 1 Choose between the two different ways of securing the control box support item 1 Option A Use two hex bolts 1 4 x 1 1 2 ite...

Страница 17: ...e chain item 1A the shackle item 1B and the turnbuckle item 1C together on the subframe item 2 with two hex bolts 5 16 x 1 item 3 two flat washers 3 8 item 4 and two nylon insert lock nuts 5 16 item 5...

Страница 18: ...the subframe To choose the right adjustment insert the adjustment tube into the subframe item 2 and insert the rear bracket item 3 on the adjustment tube Slide the hitch support item 4 on the rear bra...

Страница 19: ...ace hitch coupler on ball When ball is completely nested in socket rotate hitch coupler handle backward until handle is in locked position Always check tightness before using the tow hitch Lock the ha...

Страница 20: ...ehicle Installing the turnbuckles IMPORTANT After adjusting the turnbuckles tighten firmly the nuts that secure the brackets on the vehicle s suspension arms Make sure to lock the nuts with the origin...

Страница 21: ...ave an influence We recommend Stop the winch as soon as contact is made between the blower and the chassis To buy and install the lift limit switch 700849 If your winch is a capacity greater than 2500...

Страница 22: ...e a large amount of stress on the wheels support Then when lifting the snowblower the vehicle s weight is added to the wheels causing possible wheel failure 2 If the winch is lower route the cable fro...

Страница 23: ...ower engine 5 Before activating the electromagnetic clutch the snowblower engine must run at maximum R P M 6 Operate the snowblower safely IMPORTANT Use maximum engine R P M when removing wet sticky s...

Страница 24: ...ge and surface Skid shoe adjustment DANGER DANGER ZONE It is the snowblower operator s obligation to make sure there are no individuals close by or objects that can be thrown in this zone when the sno...

Страница 25: ...ys verify to provide adequate blocking before working underneath the snowblower SNOWBLOWER PULLEY REPLACEMENT OR ALIGNMENT Clean the parts before aligning or replacing the pulley Apply some Locktite 2...

Страница 26: ...EAR BOLT REPLACEMENT IMPORTANT The shear bolts are to be considered a preventive measure and not an assured protection Operator vigilance is required Thoroughly inspect the areas where the snowblower...

Страница 27: ...the pin and hair pin 8 Reinstall the belt guard and secure it with three bolts and three spring washers 9 Make sure the electromagnetic clutch pulley does not rub on the belt guard Belt replacement BE...

Страница 28: ...the set screw and the center of the bearing around the shaft to soften the Loctite Loosen the set screws from the ball bearing 7 Remove all the bolts item 3 and nuts supporting the gear box it s suppo...

Страница 29: ...tenance section Auger stops turning Shear bolt is probably broken Replace shear bolt see maintenance section Snowblower stops turning Belt is probably damaged or broken Check and replace damaged belt...

Страница 30: ...ozen motor or chute Slap the chute or wiggle from side to side Defective control box or broken wire harness Replace control box or wire harness Loose connectors or oxidation on connectors or motor Ret...

Страница 31: ...28...

Страница 32: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 33: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 34: ...31...

Страница 35: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 36: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 37: ...34...

Страница 38: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 39: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 40: ...37...

Страница 41: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 42: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 43: ...40...

Страница 44: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 45: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 46: ...43...

Страница 47: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 48: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 49: ...46...

Страница 50: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 51: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 52: ...49...

Страница 53: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 54: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 55: ...105416 5 Decal read instructions Decalque lire instructions 1 105130 6 Rubber tab insulator Isolant de caoutchouc 1 106804 7 Hex bolt 5 16 n c x 3 4 GR5 Boulon hex 5 16 n c x 3 4 GR5 2 O L 8 Machine...

Страница 56: ...Boulon hex 5 16 n c x 3 4 1 O L 5 Tie wrap 8 Attache de nylon 8 4 O L O L Obtain Locally PARTS BREAKDOWN SNOW DRIFT CUTTERS FOR SNOWBLOWER NORTHEAST COMPACT 700260 Ref R f English description Descrip...

Страница 57: ...54 Sub assembly 501XXX Parts breakdown and part list...

Страница 58: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 59: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 60: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 61: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 62: ...59...

Страница 63: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 64: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 65: ...62...

Страница 66: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 67: ...64...

Страница 68: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 69: ...66...

Страница 70: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 71: ...68...

Страница 72: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 73: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 74: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 75: ...72...

Страница 76: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 77: ...74...

Страница 78: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 79: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 80: ...77...

Страница 81: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 82: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 83: ...80...

Страница 84: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 85: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 86: ...83...

Страница 87: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 88: ...85...

Страница 89: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 90: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 91: ...88...

Страница 92: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 93: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 94: ...91...

Страница 95: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 96: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Страница 97: ...6563 5 Hook it cable ties Attache c ble auto grippante 1 104408 PARTS LIST 106564 Control box assembly Bo te de contr le assembl e Ref R f English description Description fran aise Qty Qt Part Pi ce 6...

Страница 98: ...298 3 358 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900...

Страница 99: ...TENSION AND SIDE WIDENING ANGLES KIT Widens the snowblower to 60 700473 EXTENSION Adds 8 to the height of the snowblower REQUIRES 700260 SUBFRAME EXTENSION 700485 For bigger vehicle 700524 SUPPORT FOR...

Страница 100: ...97 WHEN PERFORMANCE DEPENDABILITY ARE NON NEGOTIABLE Bercomac Limit e 92 Fortin North Adstock Quebec Canada G0N 1S0 WWW BERCOMAC COM PRINTED IN CANADA ORIGINALNOTICE BY...

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