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BENSON OIL UNIT HEATER 

For heaters with a rated input of more than 

60 kW — 540 cm

2

 plus for each kW of rated 

input over the 60 kW threshold an additional 

4.5 cm

2

 

 

 High Level (Outlet) 

 

For heaters with a rated input of less than 

60 kW — 4.5 cm

per kW of heat input 

 

For heaters with a rated input of more than 

60 kW — 270 cm

2

 plus for each kW of rated 

input over the 60 kW threshold an additional 

2.25 cm

2

 

 

Alternatively mechanical input (not extract)  

ventilation may be used in association with 

either mechanical or natural extract , and 

with a ventilation flow rate of 3.24m

3

/h per 

kW of total rated input       

 

Where mechanical extract is used to 

complement  the above then the extract rate 

shall be 2.06m

3

/h per kW of rated heat input  

 

Mechanical ventilation systems where fitted 

must be provided with safety interlocks to 

prevent heater operation in case of air flow 

failure  

 

2.4.3 Ventilation Openings and Grilles  

Ventilation openings and grilles must 

communicate directly with the outside air, be 

of  negligible resistance and shall be sited so 

that they cannot easily be blocked of flooded 

 

3.0 Fuel 

The heaters are set for single pipe operation 

The bypass plug is provided separate with 

the burner for conversion to two pipe see 

Riello manual  

Three methods of fuel supply can be used to 

supply fuel to the heaters   

 

(a) Two pipe system 

(b) Gravity Feed 

(c) Pressurised ring main

 

 

Two pipe system  

This is used where the oil storage tank is 

lower than the pump. 

Access for the fuel feed to the burner should 

be via a suitable tapping made in the top of 

the tank, and the fuel feed pipe should 

extend to not less than 100mm above the 

bottom of the tank. A non return valve with a 

metal to metal seat should be fitted, 

especially if the return pipe work is 

terminated at a level above the draw off tube. 

The non- return valve must be removable for 

service and maintenance purposes, and the 

return pipe from the pump must therefore be 

extended down into the tank to the same 

level as the suction pipe. The use of a Fuel 

Deaerator in this type of installation will 

reduce the need of a return pipe back to the 

tank 

 

 

Caution  

The Deareator must be fitted the burner 

side of the inlet fuel filter  

 
Maximum lift should not exceed 3.5 metres, 
and the vacuum should not exceed 0.4 bar.  

 

Each heater must have a separate fuel 

supply. 

Note                           

It is strongly recommended that the separate 

manual concerning the operational details of 

the burner supplied with the heater as part of 

the information package is studied prior to 

installation

 

 

Gravity feed system 

For installations where the oil tank is 200mm 

or more above the level of the fuel pump the 

principle of gravity feed may be used.  

The draw off point for the supply to the 

burner must not be positioned any lower than 

100mm above the bottom of the tank.  

Where a return valve is fitted this must be 

tamper proof to prevent inadvertent 

operation.

 

Each heater must have a separate fuel  

supply 

 

Pressurised ring main system 

 

This system is used to supply a number of 

units from a common storage tank. 

 A booster pump is used to provide the  

pressure to push the oil around the ring main 

and back to the tank. Pressure reducing 

valves should be fitted on the delivery pipe to 

each heater to ensure that the delivery 
pressure at the heater is less than 

6 psi

 

  

Содержание OUHA 100

Страница 1: ...N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G U S E R I N S T R U C T I O N S Issue 3 October 2007 PART NO 33 65 190 THIS MANUAL SHOULD BE LEFT WITH THE END USER TO ENSURE SERVICE...

Страница 2: ...y 5 2 0 Installation 6 2 1 Installation Clearances and Mounting Heights 6 2 2 Heater Mounting 7 2 3 Warm Air Circulation 7 2 4 Air Supply 7 3 0 Fuel Installation 9 4 0 Flue Installation 11 5 0 Electri...

Страница 3: ...part of the information pack It is the responsibility of the installer owner user or hirer of such products supplied by Benson Heating to ensure that they are familiar with the appropriate information...

Страница 4: ...or installation contrary to the manufacturers recommendations may constitute a hazard Note To ignore the warning and caution notices and to ignore the advice from the manufacturer on installation com...

Страница 5: ...s codes of practice or similar standards d Air flow through the heater is not in accordance with the manufacturers technical specifications e Internal wiring on the heater has been tampered with or Un...

Страница 6: ...ective flue system The location must also allow for adequate clearance for the air supply return air circulation oil supply electrical supply whilst also providing good and safe working access Suspend...

Страница 7: ...d obstructions Ensure louvres are adjusted outwards and ensure blades are not resonating The air temperature rise on passing the heat exchanger is typically around 340 C A full and unobstructed return...

Страница 8: ...2 16m3 h per kW of rated heat input Mechanical ventilation systems where fitted must be provided with safety interlocks to prevent heater operation in the event of airflow failure 2 4 2 Heaters insta...

Страница 9: ...of the tank and the fuel feed pipe should extend to not less than 100mm above the bottom of the tank A non return valve with a metal to metal seat should be fitted especially if the return pipe work i...

Страница 10: ...ine terminate over the fuel level a non return valve is essential The return line should terminate within the oil tank at the same level as the suction line in this case a non return valve is not requ...

Страница 11: ...al is not situated in a high pressure area the proximity of buildings and other obstacles which will influence this must be taken into account preferably at the design stage Provision must be made for...

Страница 12: ...rm to the appropriate IEE regulations All heaters are supplied fused and pre wired all must be earthed The Control fuse ratings are detailed on the appliance data plate Warning Ensure that the electri...

Страница 13: ...operational details of the burner supplied with the heater as part of the information package is studied prior to commissioning Time intervals within the ignition sequence will vary slightly from one...

Страница 14: ...inely adjusted to achieve a CO2 reading of 12 5 0 5 All Unit Heaters are test fired and pre commissioned as part of the manufacturing process if however during on site commissioning the data are found...

Страница 15: ...aled and are designed so as to be tamper proof Usually such items do not require servicing and therefore should not be tampered with Failure to comply with this can invalidate any warranty and can als...

Страница 16: ...ails to light and Lockout Occurs Fuel Feed Incorrect Check that the Oil Pressure is correct Check that Head of Gravity is Sufficient Check that the suction Lift is not too great two pipe system Check...

Страница 17: ...Check for Air in Fuel Line Check Fuel Pressure Check Nozzle Check Filter Check Fuel Lines Check Valves Burner gives a smokey flame Poor Combustion Insufficient Combustion Air Inadequate Flue Draught...

Страница 18: ...Air Flow over the Heat Exchanger Check Fan and Motor Assembly Check for no Loose Contacts Limit Control Incorrectly Set Reset to 100C Check Fan and Motor are Secure Check that Fan is not Blocked or Ch...

Страница 19: ...BENSON OIL UNIT HEATER 19 9 0 Wiring Diagram OUHA 100 OUHA 140 ON OFF 33 65 100...

Страница 20: ...BENSON OIL UNIT HEATER 20 Wiring Diagram OUHA 200 OUHA 350 ON OFF 33 65 106...

Страница 21: ...BENSON OIL UNIT HEATER 21 Wiring Diagram OUHA 100 OUHA 140 HIGH LOW 33 65 107...

Страница 22: ...BENSON OIL UNIT HEATER 22 Wiring Diagram OUHA 200 OUHA 350 HIGH LOW 33 65 108...

Страница 23: ...BENSON OIL UNIT HEATER 23 Wiring Diagram OUHC 200 OUHC 350 ON OFF 33 65 191...

Страница 24: ...BENSON OIL UNIT HEATER 24 Remote Connections CP2OU Controller On Off 33 65 102 CP2OU Controller High Low 33 65 130...

Страница 25: ...BENSON OIL UNIT HEATER 25 Remote Connections Less Controls 33 65 132 Remote Connections CP4 Optimised Control 33 65 131...

Страница 26: ...98 4 45 1 6 7 2 2 0 9 0 2 3 10 4 2 5 11 34 Oil Connection BSP 3 8 3 8 3 8 3 8 3 8 3 8 Air Throw mtrs 21 23 31 37 36 39 Air Flow Axial m3 s ft3 m 0 9 1900 1 02 2120 1 6 3400 1 9 4050 2 44 5180 2 63 55...

Страница 27: ...Holder 20 30 061 20 30 061 20 30 061 20 30 061 20 30 061 20 30 061 Sight Glass Gasket 31 28 084 31 28 084 31 28 084 31 28 084 31 28 084 31 28 084 Fuse 1ph 28 07 049 28 07 049 28 07 049 28 07 049 28 0...

Страница 28: ...BENSON OIL UNIT HEATER 28 12 0 Heater Dimensions Axial Fan...

Страница 29: ...BENSON OIL UNIT HEATER 29 12 1 Heater Dimensions Centrifugal Fan...

Страница 30: ...he instruction s can lead to a premature failure or damage being occasioned to the heater or its component parts Warning is used when failure to heed or implement the instruction s can lead not only t...

Страница 31: ...fan motor will continue to run until heat dissipation allows the fan and limit stat to shut down the fan Caution Do not use the main electrical isolator to turn off the heater to do so can cause dama...

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