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26

A-8

Symptom: 

What it may indicate: 

What you should do:  

(i) Poorly filtered inlet air (poor air  

quality to compressor).

(j)  Governor malfunction or setting.

(k) Compressor malfunction.

4.0  Oil in Supply 

or Service  

Reservoir*

(air dryer installed)

(continued)

 

Check for leaking, damaged or defective 

compressor air inlet components (e.g.  

induction line, fittings, gaskets, filter bodies, 

etc.).  Repair inlet components as needed.  

Note: Dirt ingestion will damage compressor 

and is not covered under warranty.

 

Go to Test 4 on page A-15.

 

If you found excessive oil present in the 

service reservoir in step 4.0 (b) above and 

you did not find any issues in steps 4.0 (c) 

through 4.0 (j) above, the compressor may 

be passing oil.  

  Replace compressor.  If still under warranty, 

follow normal warranty process.  Note: After 

replacing a compressor, residual oil may 

take a considerable period of time to be 

flushed from the air brake system.

Other (cont.)

Inspect the 

engine air

cleaner.

**  SAE J2024 outlines tests all air brake system pneumatic 

components need to be able to pass, including minimum 

levels of tolerance to contamination.

5.0  Oil present 

at valves (e.g.  at 

exhaust, or seen 

during servicing).

Air brake system valves are required 

to tolerate a light coating of oil.  

 

A small amount of oil does not affect SAE 

J2024** compliant valves.  

 

Check that regular maintenance is being 

performed and that the amount of oil in the 

air tanks (reservoirs) is within the acceptable 

range shown on the Bendix

®

 BASIC

 test 

cup (see also column 5 of Table A on page 

A-3).  Return the vehicle to service.

For oil-sensitive systems, see page 16.

Genuine 

Bendix 

valves are 

all SAE 

J2024 

compliant.

*If a maintained Bendix

®

 PuraGuard

®

 system filter or Bendix

®

 PuraGuard QC

 oil coalescing 

filter is installed, call 1-800-AIR-BRAKE (1-800-247-2725) and speak to a Tech Team member.

Crankcase Flooding
Consider installing a compressor bottom drain kit 

(where available) in cases of chronic oil passing where 

all other operating conditions have been investigated.  

Bendix compressors are designed to have a 'dry' 

sump and the presence of excess oil in the crankcase 

can lead to oil carryover.

Содержание SNA-01

Страница 1: ...cylinder head contains air and water ports as well as an unloader assembly The discharge jumper is connected to the cylinder head and re routes the discharge air to the discharge port of the cylinder...

Страница 2: ...e electrical system in a manner that safely removes all electrical power from the vehicle Never exceed manufacturer s recommended pressures Never connect or disconnect a hose or line containing pressu...

Страница 3: ...rge Jumper Oil Supply Port Piston Assembly Special Fitting pre installed in coolant port Unloader Piston Sleeve Bearing Rear Cover Plate Special Fitting pre installed in inlet port FIGURE 5 CHARGING S...

Страница 4: ...valve and is compressed as the piston moves upwards When air in the cylinder bore reaches a pressure greater than that of the system pressure the discharge reed valves open and allow air to flow into...

Страница 5: ...bushings is obtained as oil is forced out around the crankshaft journals by engine oil pressure Oil then falls to the bottom of the compressor crankcase and is returned to the engine through drain hol...

Страница 6: ...strictions to flow Minimum coolant line size is 3 8 Inside Diameter I D Check coolant lines for internal clogging from rust scale If coolant lines appear suspicious check the coolant flow and compare...

Страница 7: ...pressor Performance Build up Test This test is performed with the vehicle parked and the engine operating at maximum recommended governed speed Fully charge the air system to governor cut out air drye...

Страница 8: ...om Cover Gasket Cap Screws Plug Sleeve Bearing Plug Inlet Reed Valve Gasket Head Gasket Cylinder Head Valve Plate Assembly Piston Assembly Safety Valve Plug Discharge Jumper Washer Discharge Jumper Di...

Страница 9: ...ity Description Cylinder Head Gasket Kit P N K023764 14 2 Head Gasket 17 1 Inlet Reed Valve Gasket Discharge Jumper Kit P N K092848 12 1 Bendix ST 4 Safety Valve 37 1 Discharge Jumper 38 4 Discharge J...

Страница 10: ...et discharge and unloader piston leakage it may not be practical to do so Inlet and discharge valve leakage can generally be detected by longer compressor build up and recovery times Compare current c...

Страница 11: ...intenance may only need to include portions of these instructions DISCHARGE JUMPER ASSEMBLY FITTINGS Note The discharge jumper 37 must be removed in order to remove the inlet fitting 35 and to service...

Страница 12: ...ect both sides of the head gasket surfaces on the cooling plate 15 for deep gouges and nicks Also inspect the cooling plate for any cracks or other damage If found the compressor must be replaced 3 Ca...

Страница 13: ...rn REAR COVER PLATE 1 Place the rear cover plate gasket 30 onto the rear cover plate 32 Note This should be the same surface that the old gasket was removed from 2 Place the gasketed side of the cover...

Страница 14: ...of the port Light wrenching may be necessary To align the tube end to the position as defined in Figure 12 unscrew the fitting by the required amount but not more than one full turn Using two wrenche...

Страница 15: ...equirements FIGURE 12 REQUIRED ORIENTATION OF THE INLET AND TOP COOLANT FITTINGS 2 Install any supporting brackets on the compressor in the same position s noted and marked during removal If a rear su...

Страница 16: ...r to properly test a compressor under operating conditions a test rack for correct mounting cooling lubricating and driving the compressor is necessary Such tests are not compulsory if the unit has be...

Страница 17: ...70 305 in lbs 30 5 34 5 N m M5x0 75 6g Unloader Cap 62 71 in lbs 7 8 N m M8x1 25 6h Discharge Jumper 115 133 in lbs 13 15 N m M8x1 25 6g Rear End Cover 195 213 in lbs 22 24 N m M6x1 00 6g Crankcase Co...

Страница 18: ...18...

Страница 19: ...urrounding area 3 0 A 5 In the supply reservoir 4 0 A 6 8 At the valves 5 0 A 8 At air dryer cartridge 7 0 A 9 In the ping tank or compressor discharge aftercooler 8 0 A 9 Symptom Page Number 1 Oil Le...

Страница 20: ...h may require additional maintenance Factors that add to the duty cycle are air suspension additional air accessories use of an undersized compressor frequent stops excessive leakage from fittings con...

Страница 21: ...onth Every 3 Years Every 2 Years Every Year I D Vehicle Used for Column 1 Column 2 Column 3 Column 4 Column 5 Regularly scheduled maintenance is the single most important factor in maintaining the air...

Страница 22: ...and thoroughly understand the recommended procedures Use only the proper tools and observe all precautions pertaining to use of those tools If the work is being performed on the vehicle s air brake s...

Страница 23: ...7 for the Bendix AD IS or AD IP air dryers or 5003838 for the Bendix AD 9 air dryer is available to redirect the air dryer exhaust 3 0 Oil at air dryer purge exhaust or surrounding area 2 0 Oil on the...

Страница 24: ...oil found is within the acceptable level If within the normal range return the vehicle to service For vehicles with accessories that are sensitive to small amounts of oil consider a Bendix PuraGuard Q...

Страница 25: ...inlet insulation may be added here or if the inlet fitting is a typical 90 fitting it may be changed to a straight or 45 fitting For more information on how to help prevent discharge line freeze ups s...

Страница 26: ...lines tests all air brake system pneumatic components need to be able to pass including minimum levels of tolerance to contamination 5 0 Oil present at valves e g at exhaust or seen during servicing A...

Страница 27: ...may be undersized for the application d Compressor unloader mechanism malfunction e Damaged compressor head gasket Using dash gauges verify that the compressor builds air system pressure from 85 100 p...

Страница 28: ...rge line see Table A column 2 on page A 3 for recommended size and go to Test 3 on page A 14 By other restrictions e g kinks Replace the discharge line See Table A column 2 on page A 3 for recommended...

Страница 29: ...y form and block the flow If instead ice blockages occur at the air dryer inlet insulation may be added here or if the inlet fitting is a typical 90 fitting it may be changed to a straight or 45 fitti...

Страница 30: ...age A 15 Go to Test 2 on page A 14 Go to Test 5 on page A 15 12 0 Air dryer safety valve releases air a Restriction between air dryer and reservoir b Air dryer safety valve malfunction c Air dryer mai...

Страница 31: ...31...

Страница 32: ...ak at the head gasket may indicate a downstream restriction such as a freeze up or carbon blockage and or could indicate a defective or missing safety valve Find blockage go to 9 0 f for details and t...

Страница 33: ...Test 2 Air Brake System and Accessory Leakage Caution The temperatures used in this test are not normal vehicle conditions Above normal temperatures can cause oil as vapor to pass through the air drye...

Страница 34: ...to and from the governor for restrictions e g collapsed or kinked Repair as necessary 2 Using a calibrated external gauge in the supply reservoir service reservoir or reservoir port of the Bendix D 2...

Страница 35: ...nk drain schedule for vehicles equipped with a Bendix air dryer that is properly maintained If in cold weather conditions the 30 day air tank drain schedule is longer than the customer s usual drainin...

Страница 36: ...engine oil loss amount described _____________ Is the engine leaking oil no yes Is the compressor leaking oil no yes Other complaint __________________________________ No customer complaint Checklist...

Страница 37: ...high air use or 30 90 days low air use if oil level is at or below acceptance line for number of days if oil level is above acceptance line for number of days System OK Return to service Otherwise if...

Страница 38: ...The dryer inlet air temperature should typically be within the range of no more than 160 F and no less than 45 F above low ambient surrounding temperature to prevent freeze ups For example if low ambi...

Страница 39: ...ate that using alcohol and alcohol based products sold for this purpose removes the lubrication from the components of the air braking system In addition the materials used for the internal seals of t...

Страница 40: ...metallic parts of valves and melting or burning non metallic air lines WARNING THIS PRACTICE IS UNSAFE AND CAN RESULT IN VEHICLE FIRE 2 Do not introduce pour fluids into air brake lines or hose coupli...

Страница 41: ...41 Log on and Learn from the Best On line training that s available when you are 24 7 365 Visit www brake school com SD 01 10142 2015 Bendix Commercial Vehicle Systems LLC All Rights Reserved 06 2015...

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