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6

EVERY 6 MONTHS, 1800 OPERATING HOURS 

OR AFTER EACH 50,000 MILES 

 WHICHEVER 

OCCURS FIRST 

 PERFORM THE FOLLOWING 

INSPECTIONS AND TESTS.
AIR INDUCTION  

The Bendix

®

 SNA-01

 compressor is designed for 

connection to the vacuum side of the engine’s air induction 

system only.

A supply of clean air is one of the single most important 

factors in compressor preventive maintenance.  Since 

the air supply for SNA-01 compressor and engine is the 

engine air cleaner, periodic maintenance of the engine air 

filter is necessary.

Inspect the compressor air induction system each time 

engine air cleaner maintenance is performed.
1.  Inspect the intake hose adapters for physical damage. 

Make certain to check the adapters at both ends of the 

intake hose or tubing.

2.  Inspect the intake hose clamps and tighten them if 

needed.

3.  Inspect the intake hose or line for signs of drying, 

cracking, chafing and ruptures and replace if necessary.

4.  Verify that the compressor inlet fitting is tight (check 

torque) and aligned properly to the hose. If kinks 

exist,  the  fitting  should  be  loosened,  realigned  and 

retightened.

5.  Any metal tubes should also be tight (torqued properly) 

to the mating fitting.  Inspect the metal tubes for any 

cracks or breaks and replace if necessary.

COMPRESSOR COOLING

Inspect the compressor discharge port, inlet cavity, and 

discharge line for evidence of restrictions and carbon 

buildup. If more than 1/16" of carbon is found, thoroughly 

clean or replace the affected parts. In some case, carbon 

buildup indicates inadequate cooling. Closely inspect the 

compressor cooling system. Check all compressor coolant 

lines for kinks and restrictions to flow. Minimum coolant line 

size is 3/8" Inside Diameter (I.D.)  Check coolant lines for 

internal clogging from rust scale. If coolant lines appear 

suspicious,  check  the  coolant  flow  and  compare  to  the 

tabulated technical data present in the back of this manual. 

Carefully inspect the air induction system for restrictions.

LUBRICATION 

Check the external oil supply line for kinks, bends, or 

restrictions to flow.  Supply lines must be a minimum of 

3/16” I.D.  Refer to the tabulated technical data in the back 

of this manual for oil pressure minimum values.

Check the exterior of the compressor for the presence of 

oil seepage and refer to the TROUBLESHOOTING section 

for appropriate tests and corrective action.

OIL PASSING

All reciprocating compressors pass a minimal amount of 

oil.  Air dyers will remove the majority of oil before it can 

enter the air brake system.  For particularly oil sensitive 

systems, the Bendix

®

 PuraGuard

®

 system can be used in 

conjunction with a Bendix

®

 air dryer.

If compressor oil passing is suspected, refer to the 

TROUBLESHOOTING section (starting on page A-1) for 

the symptoms and corrective action to be taken.  In addition, 

Bendix has developed the “Bendix Air System Inspection 

Cup” (BASIC

) kit to help substantiate suspected excessive 

oil passing. 

The steps to be followed when using the BASIC 

kit are presented in APPENDIX B, on page A-16.

FIGURE 9 - 

BENDIX

®

 SNA-01

 COMPRESSOR CYLINDER 

HEAD

Discharge 

Jumper 

Attach Bolt 

(Qty. 4)

Discharge 

Port

Inlet Port 

(Fitting 

Pre-Installed)

Unloader 

Cover

Coolant In 

(Fitting 

Pre-Installed)

Safety 

Valve

Governor

Connection

Accessory Attach 

Holes

M8x1.25 (2 Places)

Coolant Out

CYLINDER HEAD PORT IDENTIFICATION

The cylinder head connection ports are identified with 

cast in numerals as follows:

0

Air In

2

Compressed Air Out

9

Coolant In or Out

4

Governor Control

Содержание SNA-01

Страница 1: ...cylinder head contains air and water ports as well as an unloader assembly The discharge jumper is connected to the cylinder head and re routes the discharge air to the discharge port of the cylinder...

Страница 2: ...e electrical system in a manner that safely removes all electrical power from the vehicle Never exceed manufacturer s recommended pressures Never connect or disconnect a hose or line containing pressu...

Страница 3: ...rge Jumper Oil Supply Port Piston Assembly Special Fitting pre installed in coolant port Unloader Piston Sleeve Bearing Rear Cover Plate Special Fitting pre installed in inlet port FIGURE 5 CHARGING S...

Страница 4: ...valve and is compressed as the piston moves upwards When air in the cylinder bore reaches a pressure greater than that of the system pressure the discharge reed valves open and allow air to flow into...

Страница 5: ...bushings is obtained as oil is forced out around the crankshaft journals by engine oil pressure Oil then falls to the bottom of the compressor crankcase and is returned to the engine through drain hol...

Страница 6: ...strictions to flow Minimum coolant line size is 3 8 Inside Diameter I D Check coolant lines for internal clogging from rust scale If coolant lines appear suspicious check the coolant flow and compare...

Страница 7: ...pressor Performance Build up Test This test is performed with the vehicle parked and the engine operating at maximum recommended governed speed Fully charge the air system to governor cut out air drye...

Страница 8: ...om Cover Gasket Cap Screws Plug Sleeve Bearing Plug Inlet Reed Valve Gasket Head Gasket Cylinder Head Valve Plate Assembly Piston Assembly Safety Valve Plug Discharge Jumper Washer Discharge Jumper Di...

Страница 9: ...ity Description Cylinder Head Gasket Kit P N K023764 14 2 Head Gasket 17 1 Inlet Reed Valve Gasket Discharge Jumper Kit P N K092848 12 1 Bendix ST 4 Safety Valve 37 1 Discharge Jumper 38 4 Discharge J...

Страница 10: ...et discharge and unloader piston leakage it may not be practical to do so Inlet and discharge valve leakage can generally be detected by longer compressor build up and recovery times Compare current c...

Страница 11: ...intenance may only need to include portions of these instructions DISCHARGE JUMPER ASSEMBLY FITTINGS Note The discharge jumper 37 must be removed in order to remove the inlet fitting 35 and to service...

Страница 12: ...ect both sides of the head gasket surfaces on the cooling plate 15 for deep gouges and nicks Also inspect the cooling plate for any cracks or other damage If found the compressor must be replaced 3 Ca...

Страница 13: ...rn REAR COVER PLATE 1 Place the rear cover plate gasket 30 onto the rear cover plate 32 Note This should be the same surface that the old gasket was removed from 2 Place the gasketed side of the cover...

Страница 14: ...of the port Light wrenching may be necessary To align the tube end to the position as defined in Figure 12 unscrew the fitting by the required amount but not more than one full turn Using two wrenche...

Страница 15: ...equirements FIGURE 12 REQUIRED ORIENTATION OF THE INLET AND TOP COOLANT FITTINGS 2 Install any supporting brackets on the compressor in the same position s noted and marked during removal If a rear su...

Страница 16: ...r to properly test a compressor under operating conditions a test rack for correct mounting cooling lubricating and driving the compressor is necessary Such tests are not compulsory if the unit has be...

Страница 17: ...70 305 in lbs 30 5 34 5 N m M5x0 75 6g Unloader Cap 62 71 in lbs 7 8 N m M8x1 25 6h Discharge Jumper 115 133 in lbs 13 15 N m M8x1 25 6g Rear End Cover 195 213 in lbs 22 24 N m M6x1 00 6g Crankcase Co...

Страница 18: ...18...

Страница 19: ...urrounding area 3 0 A 5 In the supply reservoir 4 0 A 6 8 At the valves 5 0 A 8 At air dryer cartridge 7 0 A 9 In the ping tank or compressor discharge aftercooler 8 0 A 9 Symptom Page Number 1 Oil Le...

Страница 20: ...h may require additional maintenance Factors that add to the duty cycle are air suspension additional air accessories use of an undersized compressor frequent stops excessive leakage from fittings con...

Страница 21: ...onth Every 3 Years Every 2 Years Every Year I D Vehicle Used for Column 1 Column 2 Column 3 Column 4 Column 5 Regularly scheduled maintenance is the single most important factor in maintaining the air...

Страница 22: ...and thoroughly understand the recommended procedures Use only the proper tools and observe all precautions pertaining to use of those tools If the work is being performed on the vehicle s air brake s...

Страница 23: ...7 for the Bendix AD IS or AD IP air dryers or 5003838 for the Bendix AD 9 air dryer is available to redirect the air dryer exhaust 3 0 Oil at air dryer purge exhaust or surrounding area 2 0 Oil on the...

Страница 24: ...oil found is within the acceptable level If within the normal range return the vehicle to service For vehicles with accessories that are sensitive to small amounts of oil consider a Bendix PuraGuard Q...

Страница 25: ...inlet insulation may be added here or if the inlet fitting is a typical 90 fitting it may be changed to a straight or 45 fitting For more information on how to help prevent discharge line freeze ups s...

Страница 26: ...lines tests all air brake system pneumatic components need to be able to pass including minimum levels of tolerance to contamination 5 0 Oil present at valves e g at exhaust or seen during servicing A...

Страница 27: ...may be undersized for the application d Compressor unloader mechanism malfunction e Damaged compressor head gasket Using dash gauges verify that the compressor builds air system pressure from 85 100 p...

Страница 28: ...rge line see Table A column 2 on page A 3 for recommended size and go to Test 3 on page A 14 By other restrictions e g kinks Replace the discharge line See Table A column 2 on page A 3 for recommended...

Страница 29: ...y form and block the flow If instead ice blockages occur at the air dryer inlet insulation may be added here or if the inlet fitting is a typical 90 fitting it may be changed to a straight or 45 fitti...

Страница 30: ...age A 15 Go to Test 2 on page A 14 Go to Test 5 on page A 15 12 0 Air dryer safety valve releases air a Restriction between air dryer and reservoir b Air dryer safety valve malfunction c Air dryer mai...

Страница 31: ...31...

Страница 32: ...ak at the head gasket may indicate a downstream restriction such as a freeze up or carbon blockage and or could indicate a defective or missing safety valve Find blockage go to 9 0 f for details and t...

Страница 33: ...Test 2 Air Brake System and Accessory Leakage Caution The temperatures used in this test are not normal vehicle conditions Above normal temperatures can cause oil as vapor to pass through the air drye...

Страница 34: ...to and from the governor for restrictions e g collapsed or kinked Repair as necessary 2 Using a calibrated external gauge in the supply reservoir service reservoir or reservoir port of the Bendix D 2...

Страница 35: ...nk drain schedule for vehicles equipped with a Bendix air dryer that is properly maintained If in cold weather conditions the 30 day air tank drain schedule is longer than the customer s usual drainin...

Страница 36: ...engine oil loss amount described _____________ Is the engine leaking oil no yes Is the compressor leaking oil no yes Other complaint __________________________________ No customer complaint Checklist...

Страница 37: ...high air use or 30 90 days low air use if oil level is at or below acceptance line for number of days if oil level is above acceptance line for number of days System OK Return to service Otherwise if...

Страница 38: ...The dryer inlet air temperature should typically be within the range of no more than 160 F and no less than 45 F above low ambient surrounding temperature to prevent freeze ups For example if low ambi...

Страница 39: ...ate that using alcohol and alcohol based products sold for this purpose removes the lubrication from the components of the air braking system In addition the materials used for the internal seals of t...

Страница 40: ...metallic parts of valves and melting or burning non metallic air lines WARNING THIS PRACTICE IS UNSAFE AND CAN RESULT IN VEHICLE FIRE 2 Do not introduce pour fluids into air brake lines or hose coupli...

Страница 41: ...41 Log on and Learn from the Best On line training that s available when you are 24 7 365 Visit www brake school com SD 01 10142 2015 Bendix Commercial Vehicle Systems LLC All Rights Reserved 06 2015...

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