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Safety

Coreless linear motor AL3800

11

Version: 3.6

3.2

Special safety instructions for the AL38xx

The safety instructions are designed to avert danger and must be followed during installation,
commissioning, production, troubleshooting, maintenance and trial or test assemblies.

The linear servomotors from the AL3xxx series are not capable of running independently and are always
installed into a machine or system. After installation the additional documentation and safety instructions
provided by the machine manufacturer must be read and followed.

 WARNING

Serious risk of injury through high electrical voltage!

• Negligent, improper handling of the linear servomotor and bypassing of the safety de-

vices can lead to personal injury or death through electric shock.

• It must be ensured that the protective conductor has been firmly connected.

• The machine manufacturer must prepare a hazard analysis for the machine, and must

take appropriate measures to ensure that unexpected movements cannot lead to injury
to persons or to objects.

• Power leads may be live, even if the motor is not running. Never undo the electrical con-

nections to the motor when it is live. Under unfavorable conditions arcing may occur, re-
sulting in injury and damage to contacts.

• Disconnect the linear servomotor from the servo drive and secure it against reconnec-

tion before working on electrical parts with a voltage > 50 V.

• The DC link voltage of the servo drive may exceed 890 V

DC

. Wait until the DC link capac-

itors are discharged before touching live terminals. The voltage measured between the
DC+ and DC- terminals (X02) must have dropped to below 50 V

DC

.

 WARNING

Serious risk of injury through hot surfaces!

• The surface temperature may exceed 50 °C, resulting in a risk of burns.

• Avoid touching the housing during or shortly after operation.

• Leave the linear servomotor to cool down for at least 15 minutes after it is switched off.

• Use a thermometer to check whether the surface has cooled down sufficiently.

NOTE

Danger to the environment or devices

• Carefully read this manual before using the linear servomotor thoroughly, paying particular attention to

the safety instructions. In the event of any uncertainties please notify your sales office immediately and
refrain from working on the linear servomotor.

• Only well trained, qualified electricians with sound knowledge of drive equipment may work on the de-

vice.

• Adhere without fail to the climatic conditions for the installation. Further information can be found in the

chapter Technical data and Mechanical installation.

• If a linear servomotor is installed in a machine it must not be commissioned until proof of compliance of

the machine with the latest version of the EC Machinery Directive has been provided. This includes all
relevant harmonized standards and regulations required for implementation of this Directive in national
legislation.

NOTE

Damage to the device due to inappropriate treatment

Treat the components of the linear servomotor with care, both in the packed and unpacked state. The mag-
net yokes are particularly sensitive. Never let the magnet yokes fall on the floor.

Содержание AL380

Страница 1: ...Operation Manual Coreless linear motor AL3800 3 6 2019 07 19 Version Date...

Страница 2: ......

Страница 3: ...5 6 A AL3803 0001 000x 6 6 m s FP 700 N Fca 141 N Ica 13 9 A AL3806 0000 000x 2 7 m s FP 1400 N Fca 282 N Ica 11 3 A AL3806 0001 000x 6 6 m s FP 1400 N Fca 282 N Ica 28 0 A AL3809 0000 000x 2 7 m s F...

Страница 4: ...l data 15 6 2 1 Power derating 16 6 3 Standard features 17 6 3 1 Coil unit primary part N S 17 6 3 2 Magnet yoke secondary part 17 6 4 Additional equipment 18 6 4 1 Screws and locating pins 18 6 4 2 S...

Страница 5: ...larity test 27 9 Commissioning 28 9 1 Important notes 28 9 2 General commissioning 28 9 2 1 Parameterization 28 9 2 2 Commissioning 29 9 2 3 Optimizing the control settings 29 9 3 Troubleshooting 30 1...

Страница 6: ...Table of content Coreless linear motor AL3800 6 Version 3 6...

Страница 7: ...a diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT P Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff Automa...

Страница 8: ...ter update 10 2 3 0 Complete revision 2 1 Version February 2005 1 3 Intended use The ironless linear servomotors of the series AL38xx are cogging free and therefore particularly suitable as drives for...

Страница 9: ...ec tive Operation of the linear servomotors in machines or systems is only permitted once the machine or sys tem manufacturers has provided evidence of CE conformity of the complete machine or system...

Страница 10: ...cable national standards Description of symbols In this documentation the following symbols are used with an accompanying safety instruction or note The safety instructions must be read carefully and...

Страница 11: ...it until the DC link capac itors are discharged before touching live terminals The voltage measured between the DC and DC terminals X02 must have dropped to below 50 VDC WARNING Serious risk of injury...

Страница 12: ...They can cause serious injuries Do not bring any soft magnetic objects closer than 10 cm to the magnetic side of the magnetic plates During assembly the magnet yokes may be subject to mutual attractiv...

Страница 13: ...Air humidity relative humidity 5 95 non condensing Storage time without limitation Store only in the manufacturer s original packaging 4 3 Maintenance Cleaning Maintenance and cleaning only by qualif...

Страница 14: ...on Coreless linear motor AL3800 14 Version 3 6 5 Product identification 5 1 AL38xx scope of delivery Please check that the delivery includes the following items Motor from the AL3800 series Name plate...

Страница 15: ...ic material makes a significant contribution to the motors exceptional dynamic properties A three phase coil unit supplied by the servo drive is housed in the coil unit The motor has no brushes the co...

Страница 16: ...pecified temperature limit 40 C FCA_red FCA x fT Installation altitude fH Altitude utilisation factor h Altitude in metres Calculation of the power data when exceeding the specified installation altit...

Страница 17: ...e carrier frame the design of the carriage the type of rail and type of bearings and the kind of buffer used depend on the application The carrier frame and the carriage must be designed such that an...

Страница 18: ...d also the magnet yoke to the carrier frame Attribute AL38xx Screws for magnet yokes stainless M6 x 50 EN ISO 4762 Screws for coil unit steel Length depends on the thickness of the carriage M5 EN ISO...

Страница 19: ...orces Evenness of the mounting surface for the coil unit 0 1 mm Evenness of the mounting surface for the magnet yokes 0 1 mm The path of the magnet yokes also referred to as magnetic track and the coi...

Страница 20: ...coil unit on the carriage 3 Connect the cables to the coil unit 7 3 Mounting the magnet yokes NOTE Damage due to contamination The mounting surface must always be free from contamination Particles wit...

Страница 21: ...bolts 4 Observe the specified tightening torque The exact air gap dimensions A1 and A2 can only be achieved if the references and measurements mentioned above are adhered to NOTE Damage caused by vibr...

Страница 22: ...elow for further information regarding EMC shielding and earthing Earth the mounting plate and motor housing Information about the connection method can be found in the chapter entitled Connection of...

Страница 23: ...r functioning and compliance with statutory regulations such as EMC UL etc The use of other cables may lead to unexpected interference and invalidate the warranty Carry out the wiring in accordance wi...

Страница 24: ...motor AL3800 24 Version 3 6 8 3 1 AX5000 connection diagram for AL38xx and absolute value encoder If no ConnectorBox is used the ZK4540 0020 xxxx thermal protection contact cable is additionally requ...

Страница 25: ...or AL3800 25 Version 3 6 8 3 2 AX5000 connection diagram for AL38xx and Sin Cos encoder with zero pulse If no ConnectorBox is used the ZK4540 0020 xxxx thermal protection contact cable is additionally...

Страница 26: ...ture cable contains four wires 8 5 1 PTC specification The PTC 1k sensor exhibits a sharp rise in temperature when the temperature is close to a certain critical value and therefore operates as a digi...

Страница 27: ...t the linear motor system has suitable electrical and mechanical protection Ensure that the count direction of the feedback matches the traversing direction of the motor If this is the case the motor...

Страница 28: ...method may be appropriate or necessary depending on the application of the equipment Once you have made sure that that the linear servomotor system of your application is properly mounted both mechan...

Страница 29: ...ed out Carry out any further tests which are specifically required for your system Now commission the drive according to the commissioning instructions for the servo drive In multi axis systems indivi...

Страница 30: ...eck setpoint lead Correct the phase sequence Check brake control Check mechanism Motor runs away Motor phases in wrong sequence Correct the phase sequence Motor oscillates Break in the shielding of th...

Страница 31: ...IPa The peak current is the maximum permissible current Continuous force with air cooling Fca The air cooled motor can apply the force continuously without water cooling The value is specified for a m...

Страница 32: ...247 N 330 W 494 W Power constant Kf 124 N A N 50 3 N A S 124 N A N Motor constant Km 323 N W 647 N W 970 N W 1293 N W 1940 N W Pole spacing 57 mm Winding resistance Ph Ph Rf 31 6 N 5 2 S 15 8 N 2 58 S...

Страница 33: ...Technical data Coreless linear motor AL3800 33 Version 3 6 10 2 1 Technical drawing AL38xx...

Страница 34: ...r Beckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Suppo...

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