BE&SCO Beta 900 Tortilla Oven Скачать руководство пользователя страница 78

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CONVERSION INSTRUCTIONS

(

Chromalox

Temperature Controller to

Watlow

Temperature Controller)

This conversion is for Beta 900, Wedge Press and Beta 14’s.

10 9 8 7 6

5 4 3 2 1

OLD CHROMALOX

Temperature Controller

10 9 8 7 6

5 4 3 2 1

SHOWING THE CONVERSION

98 99 L1 K1

R1 S1

98 99 L1 K1

R1 S1

NEW WATLOW

Temperature Controller

WHITE

WIRE

RED

WIRE

WATLOW IN RED

CHROMALOX IN BLUE

This is

you’re incoming

supply power.

L1 is NOT you’re

incoming supply power.

MUsT FOLLOW

THis EXACT

WiRiNG

DiAGRAM.

Must have

a jumper

wire from

K1 to 99.

Содержание Beta 900 Tortilla Oven

Страница 1: ...AGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT This manual must be retained for future reference Instructions...

Страница 2: ...RICAL POWER PRIOR TO MAINTENANCE AND CLEANING ALL MAINTENANCE AND CLEANING MUST BE PERFORMED ACCORDING TO THIS MANUAL NEVER USE ANY SHARP OBJECTS CAUSTIC OVEN CLEANER OR DEGREASER TO CLEAN MACHINE OR...

Страница 3: ...19 Oven Section Start up 21 Midwedge Section Start up 22 Shutdown Operation 23 Dough Making 24 Tortilla Making 27 Recipes 32 Cleaning Supplies 34 Cleaning the Beta 900 35 Troubleshoot Guide 40 Mainte...

Страница 4: ...recommends that you insure any parts that are being returned to BE SCO as BE SCO Inc is not responsible for any damage or loss that occurs during shipping If the part is damaged or lost during shippin...

Страница 5: ...900 Manual as reference If you loose your Beta 900 manual or need an extra copy of the Beta 900 Manual call the BE SCO parts department 210 734 5124 x18 Manual Every Beta 900 comes with a Operation C...

Страница 6: ...e the Beta 900 A qualified person must also obey the state or local authorities having jurisdiction in reference to the National Fuel Gas Code NFPA 54 1984 and ANSI z223 1 1984 Section 1 4 2 A qualifi...

Страница 7: ...from any strong air currents Six 6 inches 152mm away from any combustible material At least 2 feet 24 inches all the way around the machine from any wall Finally before making any connections to the B...

Страница 8: ...8 Beta 900 with Straight Exit with optional Dough Trolley Loader...

Страница 9: ...9 Beta 900 with Right Side Exit with optional Dough Trolley Loader...

Страница 10: ...10 Beta 900 with Left Side Exit with optional Dough Trolley Loader...

Страница 11: ...the electrical specifications for the machine will void warranty and may damage the Beta 900 The installation and ground of the BETA 900 must follow local codes or in the absence of local codes to the...

Страница 12: ...3950 20 250 465 1460 2750 30 200 375 1180 2200 40 170 320 990 1900 50 151 285 900 1680 60 138 260 810 1520 70 125 240 750 1400 80 118 220 690 1300 90 110 205 650 1220 100 103 195 620 1150 E lectrical...

Страница 13: ...at 45 000 BTU s per hour 13 2KW of natural gas Make sure your gas supplier can meet this standard BETA 900 gas piping system ought not to run excess of 1 2 psig 3 45 KPA a If the BETA 900 s gas suppl...

Страница 14: ...ETA 900 has been thoroughly tested and inspected before shipping however it is often necessary to further test or adjust the BETA 900 as part of installation These adjustments are the responsibility o...

Страница 15: ...en hood on top of the oven over the flange See picture A 2 Put the 6 vent pipe over the hood vent pipe 3 Notice how the Mounting Tabs at the base of the oven secure the conveyor in place The chain sup...

Страница 16: ...en and press slides and scrapers Do the following to complete the assembly 1 Attach all white Tyflon scrapers to the scraper holders See diagram A B 2 Slide scrapers onto 4 scraper arms See diagram C...

Страница 17: ...dwedge temperature Should display in orange numbers below After cleaning the machine and setting the operating temperature lightly DUST THE DOUGH BALLS WITH FLOUR and drop into the press or put them o...

Страница 18: ...he Dough Loader Cord Optional Feature see picture below Find the three cables that match the MIDWEDGE outlets and plug them in The MIDWEDGE is now in place and ready to begin the start up procedure Th...

Страница 19: ...load in the main power supply Oven Section 3 The Power Switch is a red mushroom head button that turns the oven section ON Pull to turn power ON and push to switch power OFF from the oven section 4 Th...

Страница 20: ...Your temperature has been adjusted Note Pressing the function key repeatedly will scroll the controller through a variety of readings in SP mode SP is the adjustable mode Other mode settings are prese...

Страница 21: ...hould the pilot fail to light in 30 seconds the igniter will shut itself off PUSH the Oven Heat button in If a sparking sound is heard the igniter is sparking to light the pilot tree No The oven heat...

Страница 22: ...te PULL the Flour Tortilla Heat out You re ready to make tortillas Mid Wedge Tips Push in the switch marked Flour Tortilla Press Motor so it is flush with the outer ring This will stop the electrical...

Страница 23: ...ation Midwedge Oven PULL the Flour Tortilla Heat out PUSH the FLOUR TORTILLA Press Motor button out PUSH the OVEN Power Switch button out PULL the OVEN Oven Heat in Shut Down Complete PUSH the POWER M...

Страница 24: ...r round well 2 Second 10 difference from desired dough ball weight will change tortilla size 3 Lastly rough dough ball surface will bring about a tortilla with a lumpy look In these instances the doug...

Страница 25: ...Make new batch and shorten proofing time Dough batch was mixed too long Dough batch was mixed at too high a speed Dust dough balls with flour used in dough making Dough is too soft Problem 2 Dough ba...

Страница 26: ...h mix too soft Dough Making Troubleshooting Problem 4 Dough takes too long to proof Cause Solution Shorten dough mixing time Make new batch Make new batch and use less water Correct proofing environme...

Страница 27: ...dough mixing and proofing come together in such a way that the proofed batch goes through the machine with a very little waiting time you make tortillas for long periods of time without ever stopping...

Страница 28: ...f time Dough not proofed long enough Problem 2 Tortilla size changes from same dough batch Cause Solution Dough divided unevenly by operator Dough divider needs adjusting Dough balls are not the same...

Страница 29: ...a Qualified Service Person Press Plates need adjusting Adjust rounding machine Dough balls are not round Problem 5 Tortilla size too large Cause Solution Check and correct dough mixing Increase press...

Страница 30: ...h mix and cut back on the amount of water used Dough is too soft Problem 7 Tortilla folds coming off Press Plate Cause Solution Raise Press Plate temperature by 10 deg F 12 deg C until problem is corr...

Страница 31: ...as not done correctly or at all Problem 10 Part of tortilla is pressed Cause Solution Press plate temperature is too hot Decrease Press Plate temperature by 5 deg F 16 deg C until problem is corrected...

Страница 32: ...bag of Minom premix 3 lbs of shortening 6 quarts of water Sheet pan 7x11 with pan liner Plastic Bun Pan bag 1 minute 2 minutes 4 Minutes mixing time total For a better mixing results rotate the dough...

Страница 33: ...where there are no visible lumps Agregue la manteca y mezcle hasta que se incorpore bien la mezcla Step 2 Add six quarts of water Agregue seis cuartos de agua Use dough hook only Use solo el gancho Mi...

Страница 34: ...B BE SCO Storyboards 1 Machine Storyboard C Cleaning Stick 20 1 949912005 CC Cleaning Stick 26 1 949912006 D 3M Pad Handle 1 949912001 E Scotch Brite 86 Green Pad 48 949952002 EE Scotch Brite 86 Green...

Страница 35: ...the machine Allow machine to cool down for 30 minutes before cleaning Wear oven mitts for protection Never use any sharp objects caustic oven cleaner and or degreaser on the machine Do not clean press...

Страница 36: ...press slide 3 Remove four oven Teflon scrapers from arms Wash the Teflon scrapers only 4 Remove three oven slides 4 3 2 1 1 1 2 3 5 Clean all four Teflon scrapers three oven slides and press slide wi...

Страница 37: ...cuum to remove all the debris in the motor compartment area 9 Clean the press plates with damp soft cloth Never use any cleaning solutions abrasive materials or sharp metal objects to clean press 12 W...

Страница 38: ...name cleaners degreasers and or sharp objects such as If you do not have these materials call BE SCO s Parts Department 210 734 5124 Introduction Occasionally the dough ball passes through the Press...

Страница 39: ...tion locking pin extremely hot 3 Pull the white knob opening the top plate 4 Scrub plates with cleaning stick and green pad in a circular motion until clean Use end of cleaning stick to remove debris...

Страница 40: ...adjustment A Get qualified service to remove covers under machine to adjust or repair 6 Machine runs burners come on conveyor will not run and lights work A Conveyor power cord not plugged in B Convey...

Страница 41: ...on time and REPLACE them if grooves appear on wheel surface REPLACE BTM PLATE BRONZE BUSHINGS every 1500 hours of machine operation time How to grease the Midwedge Through the CAM ROLLERS GREASE POINT...

Страница 42: ...require assistance in the selection of a qualified service agency please contact your dealer or the BE SCO factory and ask for the service department For SERVICE contact our Service Department at 1623...

Страница 43: ...for wear and tear X 4 Using the soft cloth clean oven plates in a circular motion X 5 Spray Slick em on a soft cloth and apply to all oven round plates X 6 With soap and water clean the 4 Scrapers an...

Страница 44: ...erk Fitting to lubricate the Cone Bearing Any personnel can do X 2 Cone Bearing Qualified Service Technician only X X X 3 Check Cone Bearing Race Way For Wear Tear Qualified Service Technician only X...

Страница 45: ...ear and tear X 5 Lubrication grease Cam Rollers and Cams Using High Temperature Grease 450 degrees at Grease Point X 6 Grease Cam Cam Rollers wheel surface X 7 Grease the bottom plate Pivot Point plat...

Страница 46: ...acement parts to help you service your machines When you order parts please know the machine model the machine serial number and the BE SCO part number If no part number is provided know the part numb...

Страница 47: ...connect power before maintenance Install BE SCO parts only When ordering parts know machine model machine serial number operational hours and BE SCO part number if no part number know the parts and nu...

Страница 48: ...FUSEHOLDER 4 AMP 361222202 2 5 FUSE 1 AMP MOTOR 361222200 1 6 LIGHTED SWITCH B 12 011 2 7 HOUR METER 381411132 2 8 FUSE 3 AMP MOTOR 361222201 2 9 OVEN POTENTIOMETER B 10 079 1 10 MIDWEDGE POTENTIOMET...

Страница 49: ...49 Face Panel Wiring Schematic...

Страница 50: ...50 5 6 3 14 2 1 4 8 Inner Panel For Brothers Motors...

Страница 51: ...51 Inner Panel Wiring Schematic Using Fincor Safetronics Drive Controller...

Страница 52: ...52 Inner Panel Wiring Schematic Using Toshiba Drive Controller...

Страница 53: ...53 D 10 013 Electrical Face Panel Watlow Temperature Controller and new Press Motor Switches Wiring Diagram Temperature Controller Conversion...

Страница 54: ...54 D 10 013 Electrical Face Panel Chromalox Temperature Controller and new Press Motor Switches Wiring Diagram...

Страница 55: ...SST Screw 721223008 4 4 6 32 x 1 HEX Standoffs 791523002 2 A B C D A Black Wire is connected with black wire off of Pin 1 from Speed Controller B Connect White Wire to TB4 on the Red 220 Volt Top Scre...

Страница 56: ...731523171 4 6 POWER SUPPLY 24 VOLTS 331212101 1 7 WAGO 3 SLOT 352410012 4 1 3 4 6 5 2 7 A Black wire connected with Black wire off of Pin 1 from Speed Controller B Connect White wire to TB4 on the Red...

Страница 57: ...S DOOR ASSEMBLY left exiting D 10 046 1 RIGHT MEDIUM GLASS DOOR right exiting D 10 031 1 LEFT GLASS DOOR ASSEMBLY right exiting D 11 023 1 4 VENT HOOD ASSEMBLY D 11 001 1 5 SMALL GLASS DOOR ASSEMBLY s...

Страница 58: ...Exit C 10 044 1 12 3rd Oven Slide Straight Left Exit C 10 045 1 13 CONVEYOR MOTOR 120V C 10 111 1 13 CONVEYOR MOTOR 220V C 10 113 1 14 Teflon Oven Scraper Case D 11 008A 4 1st Oven Slide Right Exit C...

Страница 59: ...1 4 4 ROUND OVEN PLATE C 11 022 1 5 BOLT 1 4 20 X 1 1 4 HEX 711122010 1 6 NUT 1 4 20 HEX 731622018 1 7 1 20 HP 120 1 AC MOTOR 331009145 1 8 OVEN SHAFT B 10 094 1 9 MOTOR MOUNTING BLOCK C 10 107 1 10 3...

Страница 60: ...oved showing the bottom of the block Bottom of the Face Block Face Block is mounted showing the top of the block The Face Block is facing upwards where the Gearmotor mounts and the Grease Zerk is faci...

Страница 61: ...SAE FLAT WASHER 741600139 1 8 TOP PLATE COVER C 09 040 2 9 10 32 X 1 4 ROUND HD SCREW 721223204 2 10 TOP PLATE HARNESS ASSY C 09 021 8 11 10 32 X 1 2 ROUND HD SCREW 721223202 1 12 LEFT TOP PLATE EXTE...

Страница 62: ...E BUSHING 531200010 2 9 BOLT 1 4 20X1 SKT CAP 711222154 4 10 SCREW 10 32X1 4 ROUND HEAD 721223204 2 11 BOTTOM PLATE BOTTOM HALF COVER C 09 045 1 12 BOTTOM PLATE TOP HALF COVER C 09 046 1 13 BTM PLATE...

Страница 63: ...1818046 1 C 3 PH 1 20 HP MOTOR 331009145 1 D MOTOR MOUNT C 10 107 1 E 75X1 25X 25 GREASE SEAL 911211004 1 F BOLTM 5 16 18X5 711522117 4 G LOCK WASHER 5 16 741500133 8 H WASHER 5 16 FLAT 741600138 4 I...

Страница 64: ...GATE ASSEMBLY C 09 015 1 3 LOCKING PIN ASSEMBLY B 09 004 1 4 EXIT CHUTE C 09 007 1 5 KNOB A 09 001 4 6 CAM C 09 059 2 7 BOTTOM PLATE ASSEMBLY D 09 002 1 8 TOP PLATE ASSEMBLY C 09 004 1 9 MOTOR MOUNT P...

Страница 65: ...vates the Safety Switch and turns the Press Motor off Closing the Midwedge shell activates the Safety Switch To restart the Press Motor pull the Flour Heat Switch on Make sure Press Motor Button is al...

Страница 66: ...ONNECTOR FEMALE THERMOCOUPLE 411520052 1 4 PG7 BRASS CONNECTOR ASSEMBLY 921312071 1 5 CONNECTOR 12 PIN PART B 352400007 1 6 MOTOR HARNESS ASSEMBLY C 09 023 1 7 THERMOCOUPLE ASSEMBLY C 10 035 1 8 TOP P...

Страница 67: ...67 Burner Assembly Proximity Switch...

Страница 68: ...68 New Style Dough Loader SENSOR CABLE Part Number 311600005 Part Number 352410001 Cable Straight...

Страница 69: ...69 Dough Trolley Loader optional feature...

Страница 70: ...t Side Panel Assy B 75 007 1 3 Loader Left Side Panel Assy B 75 006 1 4 Motor Cover C 75 005 1 5 Motor Drive and Controller for DTL 331010103 1 6 Loader Shaft End A 75 004 1 7 Cover Motor Plate C 75 0...

Страница 71: ...71 Dough Trolley Loader Assembly optional feature...

Страница 72: ...sembly 2 1 ITEM DESCRIPTION PART NO QTY 1 1 2 THERMOSTAT 411714001 1 2 3 4 GAS VALVE 411713005 1 3 KNOB LOW 150 550 THERMOSTAT 611113002 1 Thermostat Marker The Beta 900 Thermostat Dial should always...

Страница 73: ...Assembly ITEM DESCRIPTION PART NO QTY 1 SPARK IGNITOR CABLE ASSEMBLY C 10 055 1 2 SPARK IGNITOR 411911033 1 3 PROJECTOR IGNITOR BOOT 411912036 1 4 INJECTOR 1 2 TR2 PILOT 411211027 1 5 FLAME SWITCH 411...

Страница 74: ...74 ITEM DESCRIPTION PART NUMBER QTY 1 CONNECTOR 4 PIN MINI MALE 352410004 1 2 CONNECTOR 8 PIN MINI MALE 352800100 1 3 MOTOR STEPPING ENCODER 331010103 1 DTL Stepper Motor wiring diagram...

Страница 75: ...BER QTY 1 THERMOCOUPLE ASSEMBLY C 10 035 1 2 MID WEDGE POWER CORD C 10 036 1 3 8 PIN MINI FEMALE GREY CABLE 352800101 1 4 MID WEDGE CONTROL CORD ASSEMBLY BROTHER C 10 037 1 1 2 3 4 Rear Cables From La...

Страница 76: ...Volt Parts List 1 Remove part 331010104 DRIVE MOTOR CONTROLLER 2 Remove part C 10 111 CONVEYOR MOTOR ASSY 110V NEW STYLE 3 Replace with part 331010107 MOTOR DRIVER CONTROLLER 1 1 4 HP 220 VOLT 4 Repla...

Страница 77: ...RIPTION PART NO QTY 1 INJECTOR 70 LPG GAS BETA 900 A 10 045 1 2 70 GAS ORIFICE A 11 044 1 3 68 GAS ORIFICE A 11 045 1 4 65 GAS ORIFICE A 11 046 1 5 60 GAS ORIFICE A 11 047 1 Optional LP Gas Conversion...

Страница 78: ...4 3 2 1 OLD Chromalox Temperature Controller 10 9 8 7 6 5 4 3 2 1 SHOWING THE CONVERSION 98 99 L1 K1 R1 S1 98 99 L1 K1 R1 S1 NEW WATLOW Temperature Controller WHITE WIRE RED WIRE WATLOW IN RED CHROMA...

Страница 79: ...e Decal 082007005 9 Service Decal 981300200 11 Service Decal 981300200 12 Beta 900 Operating Instructions Decal 082007022 13 Beta 900 Name Plate Decal 082007013 Decal Locator Assembly For the Beta900...

Страница 80: ...il Adhesive Decal 981300100 21 Sm Caution Hot Decal 981300110 22 Sm Warning Hazardous Voltage Decal 082007006 23 Service Decal 981300200 Decal Locator Assembly For the Beta900 Right Exit with an optio...

Страница 81: ...nt Numbers Decal 082007001 8 Service Decal 981300200 10 Beta 900 Operating Instructions Decal 082007022 11 Beta 900 Name Plate Decal 082007013 Decal Locator Assembly For the Beta 900 Right Exit withou...

Страница 82: ...rvice Decal 981300200 16 Sm Warning Hazardous Voltage Decal 082007006 17 BE SCO Foil Adhesive Decal 981300100 18 Sm Caution Hot Decal 981300110 19 Sm Warning Hazardous Voltage Decal 082007006 20 Servi...

Страница 83: ...07006 6 Made In USA Decal 082007001 7 Patent Numbers Decal 082007002 8 Made In USA Decal 082007001 9 Patent Numbers Decal 082007002 10 Lg Warning Hazardous Voltage Decal 082007005 12 Service Decal 981...

Страница 84: ...981300102 3 Sm Website Decal 082007004 4 BE SCO Foil Adhesive Decal 981300100 5 Sm Caution Hot Decal 981300110 6 Sm Warning Hazardous Voltage Decal 082007006 7 Service Decal 981300200 1 2 3 4 5 6 7 L...

Страница 85: ...Decal 082007001 6 Sm Website Decal 082007004 7 Made In USA Decal 082007001 8 Patent Numbers Decal 082007002 9 Lg Warning Hazardous Voltage Decal 082007005 10 Patent Numbers Decal 082007002 12 Service...

Страница 86: ...2 2 BE SCO Foil Adhesive Decal 981300100 3 Sm Caution Hot Decal 981300110 4 Sm Warning Hazardous Voltage Decal 082007006 5 Service Decal 981300200 1 2 3 4 5 Left View Top View Warning BE SCO Decals ar...

Страница 87: ...100 3 Sm Caution Hot Decal 981300110 4 Service Decal 981300200 5 Made In USA Decal 082007001 6 Patent Numbers Decal 082007002 8 Service Decal 981300200 9 Sm Warning Hazardous Voltage Decal 082007006 R...

Страница 88: ...zardous Voltage Decal 082007006 16 Service Decal 981300200 17 Made In USA Decal 082007001 19 Service Decal 981300200 20 Beta 900 Operating Instructions Decal 082007022 21 Beta 900 Name Plate Decal 082...

Страница 89: ...00100 3 Sm Caution Hot Decal 981300110 4 Service Decal 981300200 5 Made In USA Decal 082007001 6 Patent Numbers Decal 082007002 8 Service Decal 981300200 9 Sm Warning Hazardous Voltage Decal 082007006...

Страница 90: ...15 Sm Caution Hot Decal 981300110 16 Service Decal 981300200 17 Made In USA Decal 082007001 19 Service Decal 981300200 20 Beta 900 Operating Instructions Decal 082007022 21 Beta 900 Name Plate Decal 0...

Страница 91: ...t Decal 981300110 3 Service Decal 981300200 4 Made In USA Decal 082007001 5 Patent Numbers Decal 082007002 6 Sm Website Decal 082007004 7 Sm Warning Hazardous Voltage Decal 082007006 Right View Front...

Страница 92: ...vice Decal 981300200 13 Made In USA Decal 082007001 15 Service Decal 981300200 16 Beta 900 Operating Instructions Decal 082007022 17 Beta 900 Name Plate Decal 082007013 18 Patent Numbers Decal 0820070...

Страница 93: ...Hot Decal 981300110 3 Service Decal 981300200 4 Made In USA Decal 082007001 5 Patent Numbers Decal 082007002 6 Sm Website Decal 082007004 7 Sm Warning Hazardous Voltage Decal 082007006 Right View Fron...

Страница 94: ...ervice Decal 981300200 13 Made In USA Decal 082007001 15 Service Decal 981300200 16 Beta 900 Operating Instructions Decal 082007022 17 Beta 900 Name Plate Decal 082007013 18 Patent Numbers Decal 08200...

Страница 95: ...justments such as calibrations leveling tightening of fasteners or plumbing connections normally associated with original installation are the responsibility of the dealer or installer and not of BAKE...

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