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About this document

Baumer Hübner

4

Operating Manual

HMG10 & HMG10P SSI | V1, T1

1

About this document

1.1

Purpose

This operating manual (subsequently referred to as

manual

) allows the safe and efficient han-

dling of the product .

The manual does not provide instructions on operating the machine in which the product is inte-
grated. Information on this is found in the operating manual of the machine.

The manual is a constituent part of the product. It must be kept in the immediate vicinity of the
product and must be accessible to personnel at all times.

Personnel must have carefully read and understood this manual before beginning any work.
The basic prerequisite for safe working is compliance with all safety instructions and handling
instructions given in this manual.

In addition, the local occupational health and safety regulations and general safety regulations
apply.

The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at
all times.

1.2

Warnings in this manual

Warnings draw attention to potential personal injury or material damage. The warnings in this
manual indicate different hazard levels:

Symbol

Warning term

Explanation

DANGER

Indicates imminent danger entailing a high risk of death or serious
personal injury if not being avoided.

WARNING

Indicates a possible danger entailing medium risk of death or (seri-
ous) personal injury if not being avoided.

CAUTION

Indicates a danger with low risk, which could lead to light or
medium injury if not avoided.

NOTE

Indicates a warning of material damage.

INFO

Indicates practical information and tips that enable optimal use of
the devices.

1.3

Labels in this manual

Identifier

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Example

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Indicates dialog elements.

Click the

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Содержание HMG10 Series

Страница 1: ...V1 T1 9 13 2021 11242666 EN US Operating Manual HMG10 HMG10P SSI Absolute Encoder ...

Страница 2: ...ries not included 10 4 3 Tools required 11 5 Installation 12 5 1 Positioning the support plate 12 5 2 Attaching the torque arm to the device 14 5 3 Blind hollow shaft encoder installation 15 5 4 Mounting the encoder to cone shaft 17 5 5 Hollow shaft mount 19 5 6 Mounting the torque arm at drive 21 5 6 1 HMG10 installation versus HOG10 22 5 7 Avoiding and calculating angular errors 24 6 Electrical ...

Страница 3: ...7 6 11 2 Round connector M23 38 6 11 3 Round connector M23 17 pin with sensor cable HEK17 38 6 11 3 1 For devices w o additional incremental output 38 6 11 3 2 For encoders with additional incremental output 40 7 Disassembly 41 7 1 Removing the encoder from blind hollow shafts or cone shafts 41 7 1 1 Loosen fastening aids provided at the blind hollow shaft 42 7 1 2 Threaded pin to secure at blind ...

Страница 4: ...gulations apply The illustrations in this manual are examples only Deviations are at the discretion of Baumer at all times 1 2 Warnings in this manual Warnings draw attention to potential personal injury or material damage The warnings in this manual indicate different hazard levels Symbol Warning term Explanation DANGER Indicates imminent danger entailing a high risk of death or serious personal ...

Страница 5: ...interface manual n 3D CAD drawing n Certificates EU conformity declaration Fieldbus certificate etc Also see about this 2 Mounting accessories not included 10 1 6 Name plate Made in Germany Absolute Encoder PMG93 SN6 1P03 S03C07 11233871 XXXXL305 1 2 3 4 1 Product name product code material number 2 Serial number technical data MAC ad dress 3 Baumer Website 4 Labels 1 7 Maintenance and service lif...

Страница 6: ... Approvals and warranty Declaration of conformity according to the prevailing country specific directives We grant a 2 year warranty in line with the conditions of the German Electrical and Electronic Manufacturers Association ZVEI INFO warranty seal Any breaking of the seal provided at the device will result in loss of warranty 1 9 Temperature range for operation and storage The storage temperatu...

Страница 7: ...intended for this product for installation Out puts not in use must not be wired Unused wires of cable outputs must be insulated Do not go below the permissible cable bending radii Disconnect the system from power before the prod uct is electrically connected Use shielded cables to prevent electro magnetic interference If the customer assembles plug connections on shielded cables then EMC version ...

Страница 8: ...etected Damages can only be claimed within the applicable claims deadlines In case of externally visible transport damage proceed as follows Instruction a Do not accept the delivery or only with reservations b Note the scope of the damage on the transport documents or the delivery slip of the carrier c Initiate the claim 3 3 Storage Store the product at the following conditions n Ever store the de...

Страница 9: ...hable in any posi tion 6 Housing 7 Radial terminal box SSI additional out put incremental 1 option programming interface HMG10P only 8 Blind hollow shaft or cone shaft with wrench flat SW 17 mm 9 Cover 10 Torx slotted head screw M4x10 mm DIN 7964 11 LED activity indicator 12 Through hollow shaft 13 Radial flange socket SSI additional out put incremental 1 option programming interface HMG10P only 1...

Страница 10: ...asher B6 4 for grounding strap ISO 7090 4 Cheese head screw M6x8 mm for grounding strap ISO 1207 5 Washer B6 4 ISO 7090 6 Self locking nut M6 ISO 10511 7 Mounting set order number 11077197 8 Mounting dismounting set order number 11077087 9 Cheese head screw M8x45 mm ISO 4762 10 Cheese head screw M6x30 mm ISO 4762 11 Spring washer 6 DIN 7980 12 Threaded pin M6x10 mm ISO 7436 The torque arm is avail...

Страница 11: ...0P SSI Operating Manual 11 Torque arm Order number 125 5 mm may be shortened down to 71 mm 11072795 440 20 15 mm may be shortened down to 131 mm 11082677 4 3 Tools required n 3 mm 5 mm 6 mm n 1 6 8 mm 0 8 4 mm n 10 mm 2 17 mm 22 mm n 10 mm 20 mm ...

Страница 12: ...its smoothly together b Use only suitable tools for disassembly see chapter on disassembly NOTICE Equipment damage by adhering liquids Sticky liquids may damage sensing unit and ball bearings Disassembling a device which is stuck to the axis can lead to destruction a Do not use adhesive liquids to fasten the device 5 1 Positioning the support plate 1 2 1 Torx screw M4x10 mm TX20 ISO 14583 2 Torque...

Страница 13: ...tion a Loosen the Torx screws b If required you may remove the Torx screws completely for turning around the torque plate Then carefully screw the Torx screws back in but do not tighten already c Move the torque support to the desired position d Tighten the Torx screw with 2 3 Nm ...

Страница 14: ...Attaching the torque arm to the device 1 Hexagon head screw M6x18 mm ISO 4017 2 Torque arm 3 Torque plate Tool n 10 mm 2 Instruction w Screw torque arm onto the support plate using hexagon head bolt washer and self locking nut Also see about this 2 Avoiding and calculating angular errors 24 2 Mounting the torque arm at drive 21 ...

Страница 15: ...a Do not use the device in the near vicinity of explosive or highly flammable materials NOTICE Severe concentricity errors of drive shaft will reduce service life and entail angular er rors Severe runout errors of the drive shaft cause vibrations that cut down on the encoder service live and may cause angular errors a Keep concentricity errors of drive shaft down to a minimum recommended 0 2 mm 0 ...

Страница 16: ... screw M6x30 mm ISO 4762 6 Spring washer 6 DIN 7980 7 Self locking nut M6 ISO 10511 8 Torque arm 9 Washer B6 4 ISO 7090 10 Cheese head screw M6x8 mm for grounding strap ISO 1207 11 Washer B6 4 for grounding strap ISO 7090 12 Washer B6 4 ISO 7090 13 Washer B6 4 ISO 7090 14 Self locking nut M6 ISO 10511 15 Grounding strap 16 Threaded rod M6 variable length 210 mm 17 Self locking nut M6 ISO 10511 Sha...

Страница 17: ...g the torque arm at drive 21 5 4 Mounting the encoder to cone shaft DANGER Injuries caused by shaft rotation Hair and clothing may get caught in rotating shafts which may lead to serious personal injury a Make sure the device is idle b Before performing any work at the device make sure power supply is and remains discon nected DANGER Explosion Sparks may cause fire or explosion a Do not use the de...

Страница 18: ...rap ISO 7090 11 Washer B6 4 ISO 7090 12 Washer B6 4 ISO 7090 13 Self locking nut M6 ISO 10511 14 Grounding strap 15 Threaded rod M6 variable length 210 mm 16 Self locking nut M6 ISO 10511 Tool n 5 mm n 10 mm 17 mm n 20 mm n 1 6 8 mm n Measuring gauge Instruction a Verify drive shaft about any concentricity error see further links b Mount the encoder in a way ensuring the electrical connection is p...

Страница 19: ...ure the device is idle b Before performing any work at the device make sure power supply is and remains discon nected DANGER Explosion Sparks may cause fire or explosion a Do not use the device in the near vicinity of explosive or highly flammable materials NOTICE Severe concentricity errors of drive shaft will reduce service life and entail angular er rors Severe runout errors of the drive shaft ...

Страница 20: ... concentricity error see further links b Mount the encoder in a way ensuring the electrical connection is protected against water ingress c Apply grease onto the drive shaft d Loosen the Torx screw on the clamping ring a little Do not unscrew the screw completely e Slide the encoder onto the drive shaft f Tighten the Torx screw on the clamping ring with a torque of 2 3 Nm g Mount the torque arm to...

Страница 21: ...ns concentricity errors of 0 06 mm at the drive shaft which may result in severe angular errors a Mount the torque arm without any backlash a Mount the torque arm in a way that the shift towards the vertical encoder axis does not ex ceed 15 to the left or right b Mount the torque arm in away that the shift towards the vertical encoder axis does not ex ceed 9 towards the back or front Also see abou...

Страница 22: ...0 mounting is obtained with the torque arm facing away from the motor However this can only be achieved using the terminal box connection code P and mounting that is shifted by 180 or alternatively with a M23 flange connector Comparison torque plate 6 1 69 5 ø27 0 5 69 5 HMG10 with 1x terminal box HMG10 with 2x terminal box HOG10 6 1 69 5 ...

Страница 23: ... SSI Operating Manual 23 Or for the 1st generation of HMG10 2015 2020 using the cranked torque plate no 11241731 HMG10 with cranked support plate HMG10 1 Generation 4 1 69 5 14 6 9 5 5 Also see about this 2 Avoiding and calculating angular errors 24 ...

Страница 24: ...0 2 mm 0 03 mm rec ommended to prevent angular errors b Limit such angular errors by increased gap L1 For doing so various torque plates for are available on request c Note that length L2 of the torque arm should be L1 Where not possible consider L2 d To calculate angular errors Δpmech proceed as follows R runout error in mm and L1 ver tical gap of torque arm towards the device center in mm Δpmech...

Страница 25: ...supply a Operate the sensor only with protected low voltage and safe electrical isolation of protection class III NOTICE Sensor damage or unintended operation due to work on live parts Work on live parts may lead to unintentional operation a Disconnect the power before carrying out any cable b Disconnect the power before connecting or disconnecting electrical connections NOTICE Sensor damage by ex...

Страница 26: ...OK Error output nE System OK Error output inverted PRE RESET DIR Sense of rotation SP II DSL_OUT1 speed switch open collector III or semiconductor relay III SP II DSL_OUT2 Speed switch 0 V III or semiconductor relay III SA IV RS485 programming interface SB IV RS485 programming interface D SSI Daten D SSI Daten C SSI Clock C SSI Clock dnu do not use I Additional output incremental optional II Speed...

Страница 27: ...t the current posi tion to 0 default INFO The RESET input has no influence on the incremental signals The RESET input has no influence on the speed switch INFO 4 30 V DC applied at the RESET input during initialization after power on will only start the de lay time of 100 ms after initialization has been finalized 6 2 3 Function Direction of rotation The Direction of rotation function DIR input wi...

Страница 28: ...gth 550 m bei 100 kHz n 550 m bei 100 kHz TTL n 350 m bei 100 kHz HTL Output frequency 600 kHz n 600 kHz TTL n 350 kHz HTL I The TTL HTL output Vin Vout at the additional incremental output is galvanically isolated and requires separate voltage supply Tab 1 Switching level additional output incremental optional 6 5 Programming interface only for programmable variant Encoder parameters such as reso...

Страница 29: ...peed After initialization and speed being ns off High impedance overspeed ns off speed ns on Status unchanged Device rotation within this speed range during initialization results in status low impedance no overspeed after initialization ns on speed ns on Low impedance No overspeed ns on speed ns off Status unchanged Device rotation within this speed range during initialization results in status l...

Страница 30: ...st or moisture In this case the protection class is no longer ensured causing device failure or malfunction a Use only appropriately sized cables to make sure the specified protection class is being en sured INFO Connection cables are not included in delivery 1 4 5 2 3 Ill 5 Connecting the supply cable 1 Torx slotted screw M4x32 mm 2 Terminal box cover 3 Cable gland M20x1 5 mm for cable di ameter ...

Страница 31: ... gland to the terminal box h Mount the terminal box at the encoder To do this tighten the screws with a torque of 2 3 Nm 6 8 2 Pin assignment first terminal box NOTICE Operating voltage present at the outputs results in encoder damage The encoder might be damaged by any operating voltage being present at the outputs a Make sure that no operating voltage is present at the outputs SSI Programming in...

Страница 32: ...eing present at the outputs a Make sure that no operating voltage is present at the outputs Additional output incremental 2 optional Speed switch optional The TTL HTL output Vin Vout at the additional output incremental 2 is galvanically isolated and requires separate voltage supply 4 11 3 2 1 5 6 7 10 9 8 12 13 14 Ill 7 Pin assignment 1 dnu SP III 2 dnu A IV 3 dnu A IV 4 dnu B IV 5 dnu B IV 6 Ub ...

Страница 33: ... may entail ingress of dust or moisture In this case the protection class is no longer ensured causing device failure or malfunction a Use only appropriately sized cables to make sure the specified protection class is being en sured INFO Connection cables are not included in delivery 2 1 7 5 6 3 4 25 mm 4 mm 27 mm 24 mm 1 EMV ring 2 Cable shield 3 Second flange connector 4 First flange connector 5...

Страница 34: ...er c Loosen the cable gland at the terminal box d Insert the supply cables into the cable gland let stick out approx 50 mm of cable e Connect cable shield to cable gland and make sure it covers a large area f Connect the connecting cables to the terminals g Attach the cable gland to the terminal box h Mount the terminal box at the encoder To do this tighten the screws with a torque of 2 3 Nm ...

Страница 35: ...10P only Additional output incremental 1 optional 10 9 8 7 6 5 4 3 2 1 12 11 14 16 15 13 17 Ill 8 Flange socket M23 male 17 pin clockwise PIN Assignment PIN Assignment 1 nE 10 0V 2 DIR 11 Internal shield 3 dnu SB V 12 dnu B VI 4 nE 13 dnu B VI 5 PRE 14 D 6 dnu SA V 15 dnu A VI 7 Ub 16 dnu A VI 8 C 17 D 9 C I Programming interface programmable product variant only II Additional output incremental o...

Страница 36: ...ng voltage is present at the outputs Additional output incremental 2 optional Speed switch optional The TTL HTL output Vin Vout at the additional output incremental 2 is galvanically isolated and requires separate voltage supply 1 2 3 4 5 6 7 8 9 10 12 11 Ill 9 Flange socket M23 male 12 pin clockwise PIN Assignment PIN Assignment 1 dnu B I 7 dnu SP II 2 nE 8 dnu B I 3 dnu R I 9 dnu SP II 4 dnu R I...

Страница 37: ...nable parameterization according to encoder version n Resolution Singleturn SSI n Resolution Multiturn SSI n Binary or Gray Code SSI n Additional output 1 and 2 number of pulses per revolution n Switch on and off speed Programming device configuration and operation is via web browser 6 11 Sensor cable and round connector 6 11 1 Sensor cable HEK 8 10 core sensor cable for rotary encoders 2 cores 0 ...

Страница 38: ...terclockwise CCW ordering designation 11068577 n Suitable for second flange connector 62 mm ø26 2 mm X 8 7 6 5 4 3 2 1 9 12 10 11 8 7 6 5 4 3 2 1 9 17 13 16 14 15 10 11 View X 17 pin View X 12 pin Also see about this 2 Assignment second flange connector 36 2 Assignment first flange connector 35 6 11 3 Round connector M23 17 pin with sensor cable HEK17 6 11 3 1 For devices w o additional incrementa...

Страница 39: ...hite yellow 0 14 mm2 DIR 3 Black 0 14 mm2 SB I 4 5 White black 0 14 mm2 PRE 6 Brown 0 14 mm2 SA I 7 Brown red 0 5 mm2 Ub 8 Green red 0 22 mm2 C 9 Green black 0 22 mm2 C 10 Brown blue 0 5 mm2 0V 11 II Black 0 5 mm2 12 13 14 Brown yellow 0 22 mm2 D 15 16 17 Brown green 0 22 mm2 D I Programming interface programmable product variant only II Internal shield interconnected with each internal shield Als...

Страница 40: ... 9 17 13 16 14 15 10 11 View X 17 pin PIN Core color Core cross section Assignment HMG10 1 Grey 0 14 mm2 nE 2 White yellow 0 14 mm2 DIR 3 Black 0 14 mm2 SB I 4 Blue 0 14 mm2 nE 5 White black 0 14 mm2 PRE 6 Brown 0 14 mm2 SA I 7 Brown red 0 5 mm2 Ub 8 Green red 0 22 mm2 C 9 Green black 0 22 mm2 C 10 Brown blue 0 5 mm2 0V 11 II Black 0 5 mm2 12 Red 0 14 mm2 B 13 Orange 0 14 mm2 B 14 Brown yellow 0 2...

Страница 41: ...t damage by adhering liquids Sticky liquids may damage sensing unit and ball bearings Disassembling a device which is stuck to the axis can lead to destruction a Do not use adhesive liquids to fasten the device NOTICE The device can be easily removed via the cheese had screw M8x45 mm ISO 4762 and threaded pin M6x10 mm ISO 7436 7 1 Removing the encoder from blind hollow shafts or cone shafts DANGER...

Страница 42: ...llow shaft or cone shaft with wrench flat SW 17 mm 2 Cheese head screw M6x30 mm ISO 4762 3 Cover 4 Torx slotted head screw M4x10 mm DIN 7964 5 Grounding strap 6 Washer B6 4 for grounding strap ISO 7090 7 Cheese head screw M6x8 mm for grounding strap ISO 1207 8 Torque arm 9 Threaded rod M6 variable length 210 mm 10 Washer B6 4 ISO 7090 11 Self locking nut M6 ISO 10511 ...

Страница 43: ... and contacts b Remove the cover at rear c Unscrew the cheese head screw and secure at the hollow shaft using a wrench d Loosen the self locking nut on the torque arm e Loosen the cheese head screw at ground strap 7 1 2 Threaded pin to secure at blind hollow shaft 1 1 Threaded pin M6x10 mm ISO 7436 Tool n 0 8 4 mm Instruction w Flush attachment of the threaded pin will protect the inside thread of...

Страница 44: ...V1 T1 7 1 3 Detaching the encoder from blind hollow shafts 1 1 Cheese head screw M8x45 mm ISO 4762 Werkzeug n 6 mm n 17 mm Instruction w Slide encoder off the shaft by loosening the cheese head screw and support the shaft using a wrench Result ü The encoder comes off ...

Страница 45: ...the through hollow shaft 1 Self locking nut M6 ISO 10511 2 Threaded rod M6 variable length 210 mm 3 Grounding strap 4 Washer B6 4 ISO 7090 5 Through hollow shaft 6 Torx screw M3x12 mm ISO 7045 7 Torque arm 8 Cheese head screw M6x8 mm for grounding strap ISO 1207 9 Washer B6 4 for grounding strap ISO 7090 Tool n 1 6 8 mm n 10 mm n 10 mm Instruction a Loosen the Torx screw at clamping ring Do not un...

Страница 46: ...e data sheet and declaration of conformity Programming interface RS485 600 m I Programmable parameters Resolution Singleturn and Multiturn SSI I Bi nary or Gray Code SSI I Additional output ppr number I Switch off on speed I Diagnostic functions Function monitoring LED status indicator 4 LEDs at rear of the device Approvals see data sheet and declaration of conformity Electrical data Speed switch ...

Страница 47: ...95 not condensing Resistance IEC 60068 2 6 Vibration 30 g 10 2000 Hz IEC 60068 2 27 Shocks 400 g 1 ms Corrosion protection see data sheet and declaration of conformity Weight approx 1 6 kg II Connection Terminal box 2x II Flange connector M23 2x II I Programmable product variant only II According to product variant 8 1 Blind hollow shaft dimensions 8 1 1 With radial terminal boxes 79 5 69 5 86 5 8...

Страница 48: ...0 Positive direction of rotation Ill 13 Blind hollow shaft dimensions including radial flange connectors all in mm unless specified other wise 8 2 Through hollow shaft dimensions 8 2 1 With radial terminal boxes 9 15 R10 14 6 25 50 ø 105 ø 112 5 12 20 ø H7 69 5 79 5 86 5 86 5 A B Positive direction of rotation Ill 14 Through hollow shaft dimensions including radial terminal boxes all in mm unless ...

Страница 49: ...15 Through hollow shaft dimensions including radial mating flange connector all in mm unless speci fied otherwise 8 3 Cone shaft dimensions 8 3 1 With radial terminal boxes 79 5 69 5 86 5 86 5 105 ø 50 ø 17JS8 ø 110 5 2 20 22 5 37 5 8 M 14 ø 1 10 9 15 15 14 6 6kt SW17 R10 A B Positive direction of rotation Ill 16 Cone shaft dimensions including radial terminal boxes all in mm unless specified othe...

Страница 50: ... T1 8 3 2 With radial flange connector 79 5 69 5 105 ø 50 ø 110 5 2 22 5 37 5 8 M 14 ø 9 15 6kt SW17 14 6 15 R10 20 1 10 17 ø JS8 D C Positive direction of rotation Ill 17 Cone shaft dimensions including mating radial flange connector all in mm unless specified other wise ...

Страница 51: ... Detaching the encoder from the through hollow shaft 45 Ill 12 Blind hollow shaft dimensions including radial terminal boxes all in mm unless specified otherwise 47 Ill 13 Blind hollow shaft dimensions including radial flange connectors all in mm unless specified otherwise 48 Ill 14 Through hollow shaft dimensions including radial terminal boxes all in mm unless specified otherwise 48 Ill 15 Throu...

Страница 52: ...www baumer com worldwide ...

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