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INSTALLATION AND USE MANUAL 

SERVO DRIVE TYPE 

– DB21  

M.DRIVE.DB-21.GEN.ENG 

Ed. 

2022 

Rev.11 

Pag. 

25 di 34 

 

5.0 

During locking the turret stays unlocked [Li.12=On, Li.13=Off]

 

 

After 30” from the locking command

 

(Lo.16) there isn’t the signal from the lock

 

proximity switch (Li.13) and the turret 
remains unlock (Li.12 = On 
 

 
 

-

 

Check the functionality of proximity switch. 

- Check the hydraulic/pneumatic circuit

  

- Check the electrovalve/auxiliary relais connection

 

5.1 

No signal from lock proximity switch [Li.12=Off, Li.13=Off]

 

16 

 

After 30” from the locking command

 

(Lo.16) there isn’t the signal from the

 

lock proximity switch (Li.13) and the unlock 
proximity switch is Off (Li.12

 

 

- Check the functionality of proximity switch. 
Remove the upper cover and verify that the 
movement

 

of the pin is not hindered. 

- Check the hydraulic/pneumatic circuit. 
- Check the turret setup made with the dipswitch 
- Check the drive configuration K2/K5

 

 

 

 

 

5.2 

Unlock proximity switch in short circuit [Li.12, Li.13=On]

 

17 

 

During locking sequence the unlock 
proximity switch remains On (Li.12)

 

 

Check the functionality of unlock proximity switch

 

 

 

 

 

5.3 

The lock Px switch signal has been lost during work (turret indexed) [Li.13=Off]

 

18 

 

During working phase, the lock proximity 
switch (Li.13) has been lost.

 

 

Check the functionality of lock proximity switch

 

 

 

 

 

5.7 

Turret not locked at the start up [Li.13=Off]

 

30 

 

At the start up the drive gives a 
command for locking the turret, if the 
lock proximity switch (Li.13) is off the 
alarm is activated

 

 

-

 

Check the functionality of proximity switch. 

- Check the hydraulic/pneumatic circuit. 
- Check the electrovalve/auxiliary relais connection

 

 

 

 

 

6.3 

Zero search error

 

22 

 

This alarm occurs when at the end of zero 
search also hidden, the turret is closed 
and the resolver value is different from 
the value stored with the resolver 
acquisition sequence

 

If the turret has reached the station N°1 to repeat 
the acquisition of position resolver otherwise 
remove the back cover of the turret and with turret 
locked in station N°1, verify that the mechanical 
position of the zero using the instruction of the  
proper turret manual

 

 

 

6.4 

Positioning error

 

23 

 

This alarm occurs at the end of a position 
inquiry with turret locked in a position 
different from that expected. 
The value of the resolver calculated on 
the basis of the acquisition value differs 
from the final position resolver

 

Check at start up that the drive SETUP matches the 
turret in

 

use (K2/K5/K3). 

Be sure the proper setup of the dipswitch according 
to the turret in use (transmission ratio and number 
of stations  page 7)

 

 

 

 

7.0 

Time out rotation

 

 

After to call a zero research (hidden too) 
Zero proximity switch (Li.14) is always Off 
Turret has not reached called position 

 
 
 

 

- Check the functionality of zero proximity switch 
- Check the calibration of zero cam 
- Make sure there are no mechanical interferences 
that

 

prevent the rotation of the turret. 

- Check the wired connections between drive and 
turret

 

(M1 UVW and J2)

 

 

 
 
 
 
 

 
 
 
 
 
 
 
 

 

 

 

 

Содержание DB-21

Страница 1: ...E DB 21 GEN ENG Ed 2022 Rev 11 Pag 1 di 34 INSTALLATION AND USE MANUAL Servo Drive type DB 21 Suitable for turrets models Linea Archimede TB TBMA TBMR Linea Michelangelo TAB Linea Leonardo TC TCMA TCM...

Страница 2: ...PERATIVE MODE __________________________________________________________ 14 5 6 POSITION REQUIRED ________________________________________________________ 14 6 DIPSWITCH SETTING FOR TURRET TYPE SELECT...

Страница 3: ...nce is not performed correctly and regularly Functional changes of any type are brought without manufacturer s consent Original spare parts are not used This symbol highlights critical operations a wr...

Страница 4: ...hat the converter cannot work without nominal temperature range 0 40 C Relative air humidity must be kept below 90 with no condensation A 150mm clearance area must be considered over and under the dri...

Страница 5: ...cables must be shielded and connected to the ground in order to prevent EMC problems TURRET CABLE INSTALLATION It is necessary to separate the turret cables from other machines cables e g separate ca...

Страница 6: ...nal Current 6Arms Method of current control SPWM chopper frequency 3 10 KHz Motor control method Torque control speed control angular position control Clamp resistance 47 50W Protection grade IP 20 LI...

Страница 7: ...c and drives details page 6 X5 OUTPUT MOTOR U V W T 3 phase shielded cable min 1 5mm2 with ground J2 INPUT ANGULAR POSITION TRANSDUCER Use cable with shielded twisted pairs and external shield min 0 2...

Страница 8: ...X4 J2 X3 RS485 J1 X3 Software supervisior only for Service support The using of auxilliary relais between the drive and the electrovalves is mandatory X4 connections Lo 15 Lo 16 OP must be conencted d...

Страница 9: ...llow 7 sin Blue 8 0 sin Pink 9 Shield 1 2 3 4 5 6 7 8 9 LI 15 OP LI 16 OP 24v OP LI 12 LI 13 LI 14 Brown 10 24V Blue 11 0V Black 12 Turret Unlock Black 13 Turret Lock Black 14 Zero Sensor Brown 10 24V...

Страница 10: ...ed 6 cos Yellow 7 sin Blue 8 0 sin Pink 9 Shield 1 2 3 4 5 6 7 8 9 LI 15 OP LI 16 OP 24v OP LI 12 LI 13 LI 14 Brown 10 24V Blue 11 0V Black 12 Turret Unlock Black 13 Turret Lock Black 14 Zero Sensor L...

Страница 11: ...6 cos Yellow 7 sin Blue 8 0 sin Pink 9 Shield 1 2 3 4 5 6 7 8 9 LI 15 OP LI 16 OP 24v OP LI 12 LI 13 LI 14 Brown 10 24V Blue 11 0V Black 12 Turret Unlock Black 13 Turret Lock Black 14 Zero Sensor L1 L...

Страница 12: ...Unlock 3 Turret Lock 4 Zero Sensor L1 L2 L3 100c MOTOR Shielded Cable 4x1 5mm Serial Port 24v OP LO 15 LO 16 OP 1 5 2 DB BUS output DO NOT USE 5 24V 6 0V 102b TURRET Shielded Cable sensors 24Vdc no p...

Страница 13: ...not in reset mode mode bit off The position feedback is in binary code see table at left without the parity bit 5 3 ALARMS N 5 binary outputs communicate the presence of an active alarm In order to f...

Страница 14: ...DRIVE TYPE DB21 M DRIVE DB 21 GEN ENG Ed 2022 Rev 11 Pag 14 di 34 It is recommended to manage the parity bit using the Boolean function EXOR available in all PLCs applied to the position bit 5 5 OPER...

Страница 15: ...transmission ratio T R number of stations and dynamic profile in this case a red label will be applies on the drive In order to replace the drive will be necessary reset the profile via p c on the ne...

Страница 16: ...procedure is performed in the factory during the test drive turret and need to be repeated only in the case that the drive or the motor are substituted or when the motor is removed from the turret Seq...

Страница 17: ...inquiry Position Error 6 x after position inquiry ZERO SEARCH Zero search also hidden has to be performed after switch on the drive or a reset ZERO SEARCH Operative mode 1 Position required 0 Wait 50...

Страница 18: ...ions pre setting tool replacement For each START command the turret will perform a jump of 1 station in the direction of rotation set Mod 4 1 position clockwise rotation Mod 4 2 position counter clock...

Страница 19: ...VOLTAGE WOULD DAMAGE IRREVERSIBLY THE UNIT THE DRIVE ARRIVE WITH THE TURRET PRE SET IN CASE OF WRONG PRESELECTION OF THE TURRET SIZE AND TYPE CONTACT BARUFFALDI Sequence of operations N 2 VOLTAGE SETT...

Страница 20: ...if set K5 Sequence of operations N 3 1 Drive OFF 24Vdc Off 2 Turret Locked on the first position 4 Select the turret voltage see operations sequence 1 type and number of positions as the table below...

Страница 21: ...on required 3 Engine stays in position control T Minimum time before the new position request TB TBH TC 120 160 T 2 TB TBH TC 200 250 T 4 TAB 210 265 TB320 400 T 5 TAB 340 440 1 Engagement of the prox...

Страница 22: ...ps and goes straight to the position required T Minimum time before the new position request TB TBH TC 120 160 T 2 TB TBH TC 200 250 T 4 TAB 210 265 TB320 400 T 5 TAB 340 440 2 Management of the proxi...

Страница 23: ...y switch Li 12 Off Li 13 Off 10 4 2 Lock proximity switch in short circuit Li 12 Li 13 On 11 10 4 3 The unlock proximity switch signal has been lost during rotation Li 12 Off 12 0 Turret Unlocking Ala...

Страница 24: ...ute sensor alarm Contact Baruffaldi service 3 4 3 6 A5 1 A6 0 Radiator thermal alarm Contact Baruffaldi service 4 0 During unlocking the turret stays closed Li 12 Off Li 13 On 4 After 30 from the unlo...

Страница 25: ...ve gives a command for locking the turret if the lock proximity switch Li 13 is off the alarm is activated Check the functionality of proximity switch Check the hydraulic pneumatic circuit Check the e...

Страница 26: ...60 Motor phases value UV VW UW 4 5 Resolver value 34 40 56 60 78 60 Motor phases value UV VW UW 4 5 Resolver value 34 40 56 60 78 60 Motor phases value UV VW UW 4 5 8 1 Motor PTC 13 This alarm is act...

Страница 27: ...ires rewiring the connector J1 or the adoption of an adapter DB37 to DB26 ask details and price to Baruffaldi service or commercial department 13 2 1 DRIVE AND MOTOR TIMELINE In case of drive replacem...

Страница 28: ...h 3 Set to ON dipswitch n 9 turret setting mode 4 Set the input motor and turret type as the tables below 5 Turn ON the drive auxiliary supply 24V dc Display shows AF 6 Set to on the dipswitch n 10 an...

Страница 29: ...4 if set K3 TAB 340 440 8 if set K5 6 if set K3 Custom 12 if set K5 24 if set K5 Sequence of operations N 3 1 With the drive still power OFF 24Vdc Off 2 Set ON the dipswitches according to the turret...

Страница 30: ...ge not set up incorrect or not connected EE Resolver failure 8 0 at startup Locking Error 5 x after position inquiry Position Error 6 x after position inquiry 3 Switch ON the drive 4 Check on the disp...

Страница 31: ...rret rotate the motor gear aligning Y mark as shown in the picture below opposite to the X mark Fit new motor 3 on turret housing and check that O ring is properly fitted in its own seat While locking...

Страница 32: ...otor gear aligning Y mark as shown in the picture below opposite to the X mark Fit new motor 3 on turret housing and check that O ring is properly fitted in its own seat While locking screws 2 slightl...

Страница 33: ...by the turret at the end zero research also hidden zero research This procedure is performed in the factory during the test drive turret and need to be repeated only in the case that the drive or the...

Страница 34: ...del DMS 08 POSITION FEEDBACK The outputs of the position feedback are not present in the drive before type DMS08 BF These outputs communicate the station of the turret and gives a supplementary inform...

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