22
22
23
1) Set up the stand and remove the traveling wheels.
First, loosen the hexagon socket head bolt on the
wheel driving fitting, and then remove the fitting.
Remove the key [4-11] from the outer drum shaft.
Use an item such as a wooden hammer handle to pre-
vent the reel from turning, and remove the 10 special
bolt 35 [1-47], H/L change lever [6-91]. Then, unscrew
the six bolts [6-2], six bolts [6-30], one bolt [6-94], and
then detach the left cover [6-89]
* Do not force open the cover using an object such as a
screwdriver as it will scratch the adjoining surfaces.
If the cover doesn’t come off easily, remove it by tap-
ping those six locations (indicated by the arrows in the
left illustration) lightly with a wooden hammer.
2) Remove the stop ring [6-21], washer [6-22,23], bearing
[6-24] and collar [6-25] from the outer drum shaft.
* If you mark the gears with numbers as shown in the
illustration using a permanent marker before you re-
move them, it helps to make the direction and order of
the gears clear when assembling them.
Remove the gears in the order of the numbers shown
in the illustration.
(When removing the #2 gear, be careful not to lose the
key.)
(Remove the changeover clutch lever before the #7
gear.)
3) Pay attention to the quantity, size, direction, and type
when removing the gear, washer, bearing, and needle
bearing.
* Check for any crack on the gear or wear on the bear-
ing and shaft, and if necessary, replace them.
4) Assemble the corresponding parts in the reverse order
that they were disassembled.
[5] Overhaul of the inside of the gear case (left)
Washer
Bearing
Bearing
Collar
Stop ring
Wheel driving fitting
8 Hexagon socket head bolt 25
Left cover
Bolt [6-2]
Bolt [6-30]
Bolt [6-94]
Bolt [6-94]
Bolt [6-30]
Bolt [6-2]
