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LM180E

Maintenance

Page 5-26

Maintenance Work

Содержание LM180E

Страница 1: ...3 Unit Reel Mower Owner s Operating Manual Serial No LM180E 21021 Required reading Read this manual before using the machine Original Instructions Ver 1 2...

Страница 2: ...stment and inspection of your product We hope you will use the product safely and take advantage of its best performance Keeping the Owner s Operating Manual Keep this manual in the box on the right s...

Страница 3: ...t Kyoeisha Co Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the article...

Страница 4: ...lowing manuals to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual Purpose This product is intended for cutting turf gras...

Страница 5: ...andling Instructions Page 4 1 Inspections Page 4 2 Tightening Torques Page 4 8 Adjustment before Work Page 4 11 Procedure to Start Stop Engine Page 4 13 Operation Method Page 4 14 Move Page 4 20 Cutti...

Страница 6: ...LM180E Contents...

Страница 7: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance Page 1 4 Storage Page 1 4 Safety LM180E Safety Page 1 1...

Страница 8: ...tching and load distribution 1 2 3 1 2 Never allow children or people unfamiliar with these instructions to use or service the machine Local regulations may restrict the age of the operator The owner...

Страница 9: ...en hazards Do not operate the machine when there is the risk of lightning 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 Do not stop or start suddenly Look behind and down before backing up to be sure of a clear...

Страница 10: ...e the tools necessary for servicing or adjusting the machine Use jack stands to support components when required 22 23 24 25 1 2 1 2 3 4 5 6 7 3 4 5 6 Keep hands and feet away from moving parts If pos...

Страница 11: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal LM180E Disposal Page 2 1...

Страница 12: ...economical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regula...

Страница 13: ...tion Decals Page 3 4 Positions of Regulation Decals Page 3 4 Description of Regulation Decals Page 3 4 Safety Signs and Instruction Signs Page 3 5 About Safety Signs and Instruction Signs Page 3 5 Pos...

Страница 14: ...output Engine oil capacity 1 0 dm3 1 0 L Coolant volume Hydraulic tank capacity Transmission oil capacity 2 0 dm3 2 0 L Operating width Mowing width 188 cm Operating height Mowing height 13 0 15 0 mm...

Страница 15: ...g identical machines in accordance with the procedure specified in ISO 5395 1 2013 Whole Body Vibration This machine was confirmed to transmit a vibration level of 0 65 m s2 to the whole body by measu...

Страница 16: ...Serial Number Plate_001 Specification Decal For Europe CE mark indicates that the machine sold in the EU nations complies with the EU requirements The Specification decal indicates the CE marking mod...

Страница 17: ...ir entirety If they are damaged become dirty or peel off replace them with new ones Part numbers for decals that need to be replaced are listed in the parts catalog Order them from a Baroness dealer o...

Страница 18: ...ear protection 4 2 1 3 qigqnx 154 Operation Decal_001 1 2 3 4 Caution to Mutilation Decal K4205001600 DECAL CAUTION TO MUTILATION Warning May cut your hand or leg Stop the cutter rotation and engine O...

Страница 19: ...Decal_001 Decal on Reading Owner s Operating Manual K4205001560 Decal read Owner s Operating Manual Warning Read the Owner s Operating Manual tpfrw8 001 Decal on Reading Owner s Operating Manual_001...

Страница 20: ...LM180E Product Overview Page 3 8 Safety Signs and Instruction Signs...

Страница 21: ...ent of Cutting Height Page 4 12 Procedure to Start Stop Engine Page 4 13 Start Stop of Engine Page 4 13 Operation Method Page 4 14 Cautions for when You Leave The Machine Page 4 14 Positions of Operat...

Страница 22: ...dge face relief remains at the point of reel cutter cutting cylinder Make sure that the welding between the reel cutter cutting cylinder and the disc has not come off 1 2 3 4 5 6 Cover Inspection of C...

Страница 23: ...ing out Remove dirt and dust from the paper element with blowing air or patting 1 2 1 2 3 4 Install the urethane element into the paper element Install the air cleaner cover 2 1 3 4 yt4sup 022 Cleanin...

Страница 24: ...lfunction of electrical equipments Inspect electrical wiring for poor terminal connections damaged wiring or terminals loose connections weather related deterioration and chemical related deterioratio...

Страница 25: ...upply new engine oil from the oil filling port until it reaches the upper limit line on the oil level gauge Position the machine so that the engine is level and then check the engine oil level without...

Страница 26: ...el Strainer The fuel strainer is installed near the fuel tank and cleans the fuel that enters the carburetor If the fuel flow is insufficient clean or replace the fuel strainer as necessary Make sure...

Страница 27: ..._001 1 Oil filling port 2 Oil level plug 3 Drain plug 5 6 7 1 2 Filling of Transmission Oil Important Do not mix different types of transmission oil Important Be sure to pour automobile gear oil that...

Страница 28: ...others The table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause...

Страница 29: ...4 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57 458 87 581...

Страница 30: ...29 38 295 71 387 49 256 68 336 34 Wheel K0000080202 Bolt M8 20 14 19 142 76 193 74 123 91 168 17 Rea r whe el Wheel K0010100252 Bolt heat treated M10 25 58 76 591 43 774 97 513 36 672 68 Steering K16...

Страница 31: ...s when the blades in their entirety come slightly into contact with each other Insert two or three strips of newspaper into the space between the reel cutter cutting cylinder and the bed knife bottom...

Страница 32: ...9 0 79 in off the ground The cutting height is adjusted by moving the roller up or down Refer to the cutting height scale plate to decide the height To increase cutting height Loosen nut A lower the r...

Страница 33: ...up the engine for 1 to 2 minutes Gradually move the throttle lever to the High speed position 1 2 3 4 5 6 7 8 9 10 11 12 13 Procedure to Stop Engine Set the reel rotation lever to the Stop position Sh...

Страница 34: ...king brake Stop the engine Leave the machine Positions of Operation Decals 1 2 6n6oux 208 Positions of Operation Decals_001 3 6 5 4 7 6n6oux 209 Positions of Operation Decals_002 1 2 3 4 8 6n6oux 205...

Страница 35: ...otation Mark_001 1 High speed 2 Low speed Change Mark LM180E 0802Z0 DECAL SHIFTING This indicates the positions of the change lever 1 3 4 2 an8lyj 005 Change Mark_001 1 Forward 1st speed 2 Forward 2nd...

Страница 36: ...2 Differential Lock Mark_001 Brake Mark K4209001200 DECAL BRAKE It illustrates the locking position for the parking brake 7elqr2 002 Brake Mark_001 Throttle Lever The throttle lever is located to the...

Страница 37: ...lerating when the machine starts to travel if the throttle lever is set to the High speed position Warning The machine may suddenly accelerate if the clutch is abruptly operated To prevent sudden acce...

Страница 38: ...ps rotating 1 A B mh4pyw 023 Reel Rotation Lever_001 1 Reel rotation lever A Rotation B Stop Mower Unit Lifting lever Left and Right Mower Units Caution Before raising or lowering the mower units make...

Страница 39: ...forward 1 817tmv 003 Rear Mower Unit_002 1 Mower unit lifting lever Brake Pedal The brake pedal is located in the right foot area In order to stop the machine depress the brake pedal with your right...

Страница 40: ...Under any circumstances drive the machine at such a speed that you can stop it immediately for emergencies Caution Make sure not to touch rotating tires with your hands or legs Make sure that all the...

Страница 41: ...ward while rotating the reel cutter cutting cylinder of the rear mower unit Shift the traveling clutch lever to the ON position and then start the operation Transporting Transporting Procedure When lo...

Страница 42: ...LM180E Handling Instructions Page 4 22 Storage...

Страница 43: ...5 11 Back Lapping Page 5 12 Sharpening of Reel Cutter Cutting Cylinder Page 5 13 Replacement of Reel Cutter Cutting Cylinder Page 5 15 Replacement of Bed Knife Bottom Blade Page 5 16 Removing Installi...

Страница 44: ...t warranty may be void if you use non genuine parts for replacement or accessories Maintain the machine according to the maintenance schedule so that you will be able to take advantage of its optimum...

Страница 45: ...eck V belt Adjust V belt tension Check actuation of traveling clutch lever Check actuation of reel rotation lever Check actuation of right and left mower stoppers Check throttle wire Check actuation o...

Страница 46: ...ery 500 hours thereafter Replace cables Mower unit Check blade condition Reel cutter and Bed knife Check cover condition Check roller condition Check damaged parts Check tightening bolts and nuts Enga...

Страница 47: ...arance between collar and mower lifting arm Transmission Approximately 10 mm 0 39 in 98 N 10 kgf Belt slack Rear mower tension 1 mm 0 04 in Clearance of spring Rear Mower Unit Approximately 10 mm 0 39...

Страница 48: ...achine securely with jack stands or appropriate blocks Failure to do so may cause the machine to move or fall resulting in injury or death Important Only place a jack under the jack up points specifie...

Страница 49: ..._006 Transmission axle case right rwyt62 017 Jack up Points_007 Greasing About Greasing Since there may be adhesion or damage due to lack of grease on moving parts they must be greased Add urea based...

Страница 50: ...er frame 2 5 Mower lifting arm 2 6 Diff lock pedal 1 7 Handle tension 4 8 Brake pedal 1 9 Rear mower oscillating metal part 1 10 Rear roller 6 11 Mower tension 2 Front wheels There is one point each o...

Страница 51: ...left and the right mower units 8bq62b 060 Greasing Points_006 Diff lock pedal 8bq62b 061 Greasing Points_007 4 5 6 Handle tension 8bq62b 070 Greasing Points_008 8bq62b 491 Greasing Points_009 Brake pe...

Страница 52: ...here is one point each on the left and the right of each unit 8bq62b 066 Greasing Points_012 Mower tension 8bq62b 067 Greasing Points_013 8bq62b 068 Greasing Points_014 10 11 LM180E Maintenance Page 5...

Страница 53: ...Handle tension There is one point O I L 8bq62b 492 Lubricating Points_002 Brake lever There is one point 8bq62b 493 Lubricating Points_003 Maintenance Work Cleaning of Mower Unit Important While clean...

Страница 54: ...inder or bed knife bottom blade wear gloves to protect your hands Pay attention not to let the reel cutter cutting cylinder catch your gloves etc Otherwise you may injure your hand or fingers Importan...

Страница 55: ...t be restored even after back lapping or when the relief second edge face has worn away there is full contact or back lapping takes too much time In addition if the reel cutter cutting cylinder become...

Страница 56: ...ce of bed knife bottom blade for the outer diameter of the reel cutter cutting cylinder is greater than the usage limit Outer diameter of reel cutter cutting cylinder new part Usage limit of sharpenin...

Страница 57: ...uter diameter of reel cutter cutting cylinder Dimension B Distance from blade edge to outer edge of reel cutter cutting cylinder shaft Dimension A Outer diameter of reel cutter cutting cylinder Dimens...

Страница 58: ...has a tip 1 3 A 2 d5gd5v 001 Replacement of Bed Knife Bottom Blade _001 1 Bed knife bottom blade 2 Mounting hole 3 Tip A Front face 1 2 3 Removing Installing Tires Front Tires Follow the steps below t...

Страница 59: ...it has the specified tension If the belt becomes slack due to frequent use it may jump or slip In addition if it is overtightened it may wear prematurely If necessary adjust it and always check the be...

Страница 60: ...collar and the mower lifting arm to be 1 mm 0 04 in Tighten the adjustment bolt and make sure that the collar is fixed securely 1 2 3 1 2 Follow the same steps to adjust the belts on the mower unit o...

Страница 61: ...1 y6gulf 001 Rear Mower Tension_001 1 Adjusting nut A 2 Adjusting nut B 3 Rod 4 Rear mower unit A 1 mm 0 04 in 1 2 3 4 5 Rear Mower Unit Loosen adjusting nut A Tighten adjusting nut B then change the...

Страница 62: ...ire adjustment bolt While pressing the push button return the parking brake lever to its resting position to release the parking brake Loosen the nut on the parking brake lever side Move the adjustmen...

Страница 63: ...pin Depress the brake pedal lightly and adjust the clearance between the pedal stopper and brake pedal to 5 7 mm 0 20 0 28 in If the clearance is larger than 7 mm 0 28 in the brake may be damaged Aff...

Страница 64: ...t mower units then engage the reel rotation lever Loosen the nut then adjust the position of the adjustment bolt so that the mower stopper will be positioned at 90 degrees against the frame Tighten th...

Страница 65: ...riginal position by spring tension as soon as you release the lever raise the rear mower lifting arm and make sure that the hook metal fitting is located closer to the center of the machine than the u...

Страница 66: ...check the engine oil level without tightening the oil level gauge in the oil filling port After checking the oil level with the oil level gauge add more engine oil if it is insufficient Securely tight...

Страница 67: ...cap and oil level plug 3 2 1 4sr81t 001 Change of Transmission Oil_001 1 Oil filling port 2 Oil level plug 3 Drain plug Check underneath the machine for oil leakage 7 8 Maintenance LM180E Maintenance...

Страница 68: ...LM180E Maintenance Page 5 26 Maintenance Work...

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Страница 72: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN LM180E UM GBZ 22C 00 S K E03a LM180E_EU03a...

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