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7

TEMPERATURE SENSOR ELECTRICAL RATINGS

Volts

Continuous

Amperes

Inrush

Amperes

110-120

3.00

30.0

220-240

1.50

15.0

440-480

0.75

7.5

600

0.60

6.0

C-4.4) Wire Size:

Consult a qualifi ed electrician for proper wire size if additional 
power cable is required. See table for electrical information.

SECTION: D START-UP OPERATION
D-1) Check Voltage and Phase:

Before operating pump, compare the voltage and phase 
information stamped on the pump identifi cation plate to the 
available power.

D-2) Check Pump Rotation:

Before putting pump into service for the fi rst time, the motor 
rotation must be checked. Improper motor rotation can result 
in poor pump performance and can damage the motor and/or 
pump. To check the rotation, suspend the pump freely, mo-
mentarily apply power and observe the “kickback”. “Kickback” 
should always be in a counter-clockwise direction as viewed 
from the top of the pump motor housing.

D-2.1) Incorrect Rotation for Three-Phase Pumps:

In the event that the rotation is incorrect for a three-phase 
installation, interchange any two power cable leads at the 
control box. 

DO NOT

 change leads in the cable housing in 

the motor. Recheck the “kickback” rotation again by momen-
tarily applying power.

D-2.2) Incorrect Rotation for Single-Phase Pumps:

In the unlikely event that the rotation is incorrect for a single 
phase pump, contact a Barnes Service Center.

D-3) Start-Up Report:

Included at the end of this manual is a start-up report sheet, 
this sheet is to be completed as applicable. Return one copy 
to Barnes and store the second in the control panel or with 
the pump manual if no control panel is used. It is important to 
record this data at initial start-up since it will be useful to refer 
to should servicing the pump be required in the future.

D-3.1) Identifi cation Plate:

Record the numbers from the pump identifi cation plate on 
both START-UP REPORTS provided at the end of the manual 
for future reference.

D-3.2) Insulation Test:

Before the pump is put into service, an insulation (megger) 
test should be performed on the motor. The resistance values 
(ohms) as well as the voltage (volts) and current (amps) 
should be recorded on the start-up report.

D-3.3) Pump-Down Test

:

After the pump has been properly wired and lowered into the 
basin, sump or lift station, it is advisable to check the system 
by fi lling with liquid and allowing the pump to operate through 
its pumping cycle. The time needed to empty the system, or 
pump-down time along with the volume of water, should be 
recorded on the start-up report.

SECTION E: PREVENTATIVE MAINTENANCE

As the motor is oil fi lled, no lubrication or other maintenance 
is required, and generally Crane Pumps & Systems will give 
very reliable service and can be expected to operate for years 
on normal sewage pumping without failing. However as with 
any mechanical piece of equipment a preventive mainte-
nance program is recommended and suggested to include 
the following checks:

1) 

Inspect motor and seal chambers for oil level and

 

contamination and repair as required per section F-1.

2) 

Inspect impeller and body for excessive build-up or

 

clogging and repair as required per section F-2.

3) 

Inspect motor and bearings and replace as required per

 section 

F-3.

4) 

Inspect seal and diaphragm for wear or leakage and

 

repair as required per section F-4.

5) 

Inspect suction elbow cleanout for excessive build-up or

 

clogging, service per section F-5.

MODEL

NO

HP

VOLT

PH

RPM

(Nom)

NEMA

START

CODE

FULL

LOAD

AMPS

LOCKED

ROTOR

AMPS

CORD

SIZE

CODE

TYPE

CORD

O.D.

± .02 (.5)

in (mm)

WINDING

RESISTANCE

MAIN -- START

8DSE20038HL

20

240

3

870

E

62.8

290.0

2/3-3G

G

1.340

0.144

8DSE20048HL

20

480

3

870

E

31.4

145.0

2/3-3G

G

1.340

0.577

8DSE20058HL

20

600

3

870

E

25.1

116.0

2/3-3G

G

1.340

0.909

8DSE30036HL

30

240

3

1150

E

90.0

434.0

2/3-3G

G

1.340

0.090

8DSE30046HL

30

480

3

1150

E

45.0

217.0

2/3-3G

G

1.340

0.356

8DSE30056HL

30

600

3

1150

E

36.0

173.6

2/3-3G

G

1.340

0.561

8DSE40046HL

30

480

3

1150

E

65.0

290.0

2/3-3G

G

1.340

0.279

8DSE40056HL

30

600

3

1150

E

52.0

232.0

2/3-3G

G

1.340

0.446

Winding Resistance ± 5%, measured from terminal block. Pump rated for operation at ± 10% voltage at motor.
Moisture & Temperature sensor cord for ALL models is 18/5 SOW, 0.476 (12)  ± .02 O.D.

Manual Index

Содержание 8DSE-HL Series

Страница 1: ...occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 89...

Страница 2: ...ED VIEW Fig 10 15 PARTS LIST 16 18 RETURNED GOODS POLICY 19 WARRANT 20 START UP REPORT 21 22 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT...

Страница 3: ...ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices...

Страница 4: ...pressure equalized reservoir Material Rotating Faces Carbon Stationary Faces Ceramic Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 25 Ft 8m Cord Epoxy sealed housing with secondary...

Страница 5: ...5 inches mm NOTE PUMP DISCHARGE CAN BE ROTATED IN 45 INCREMENTS Manual Index...

Страница 6: ...C 2 Discharge Discharge piping should be as short as possible Both a check valve and a shut off valve are recommended for each pump being used The check valve is used to prevent back ow into the sump...

Страница 7: ...st should be performed on the motor The resistance values ohms as well as the voltage volts and current amps should be recorded on the start up report D 3 3 Pump Down Test After the pump has been prop...

Страница 8: ...e motor housing to compensate for oil expansion see Fig 9 Set unit upright and ll only until the motor as viewed through the conduit box opening is just covered and no more Reassemble the O ring 11 co...

Страница 9: ...ors 12 and 17 The wiring connections should be noted to insure correct connections when reassembling Remove cap screws 19 and hex nuts 20 Vertically lift the outside motor housing 2 from bearing brack...

Страница 10: ...HREE PHASE 460 575 VOLT AC THREE PHASE 460 575 VOLT AC Power Cable 10A Power Cable 10A Motor Lead Number Motor Lead Number Green 3 Ground Green Black 1 Red 2 White 3 4 7 Together 5 8 Together 6 9 Toge...

Страница 11: ...s in seal plate 25 Check moisture sensor probes 18 for damage Replace by disconnecting wires 16 by removing screws 14 and lockwashers 15 Then remove probe 18 from bearing bracket 21 Seal To expose sha...

Страница 12: ...39 into bearing bracket 21 and tighten Fill seal chamber with oil as outlined in paragraph F 1 3 SECTION G REPLACEMENT PARTS G 1 ORDERING REPLACEMENT PARTS When ordering replacement parts ALWAYS furni...

Страница 13: ...ler for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so th...

Страница 14: ...14 FIGURE 9 Manual Index...

Страница 15: ...15 FIGURE 10 Manual Index...

Страница 16: ...Cable Not Sold Separately 10b 1 052259 Gland Nut 10c 2 052261 Friction Ring 10d 1 052262 Grommet 10e 1 Control Cable Not Sold Separately 10f 1 051448 Gland Nut 10g 1 021531 Friction Ring 10h 1 066871...

Страница 17: ...46 Shaft Key 3 8 Sq x 2 1 4 lg Stainless 35 1 102698 Washer 625 x 2 Stainless 36 4 018926 Lockwasher 3 8 Stainless 37 4 084885 Stud 3 8 16 x 4 1 2 lg Steel 38 4 15 23 6 Nut 3 8 16 Zp Steel 39 4 036803...

Страница 18: ...1 0000186 Gasket 63 1 105294 Stand 64 1 0082528 Base Elbow 10 65 1 0082530 Hand Hole Cover 66 2 0000479 Capscrew 7 8 9 x 1 50 Lg Stainless 68 1 092871 Gasket Buna S 69 12 002312 Capscrew 7 8 9 x 3 50...

Страница 19: ...re That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclose...

Страница 20: ...tees in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests correc...

Страница 21: ...impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor measured...

Страница 22: ...ump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks D...

Страница 23: ...STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems In...

Страница 24: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE Manual Index...

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