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Manual

2100-563

Page

7 of 40

LOW VOLTAGE FIELD WIRING

The MC4000 is powered from the air conditioners that it
is controlling, 24 VAC (18-32V) low voltage only.

Circuitry in the MC4000 isolates the power supplies of
the two air conditioners so that no back feeds or phasing
problems can occur.  Additionally, if one air conditioner
loses power, the MC4000 and the other air conditioner
are unaffected and will continue to operate normally.

Connect the low voltage field wiring from each unit per the
low voltage field wiring diagrams in Section on “Controller
Wiring”.  

NOTE: Maximum of 18-gauge control wiring

should be used.  Using heavier gauge wiring can create
excessive stress on the control board as door is opened and
closed.  Create a wiring loop so the door can open and
close without stressing terminal blocks.

CONTROLLER GROUNDING

A reliable earth ground must be connected in addition to
any grounding from conduit.  Grounding lugs are
supplied for this purpose.

CONTROLLER POWER-UP

Whenever power is first applied to the controller, there is
a twenty (20) second time-delay prior to any function
(other than display) becoming active.  This time-delay is
in effect if the controller On/Off button is used when
24VAC from air conditioners is present, and also if
controller is in “ON” position and 24VAC from air
conditioners is removed and then restored.

FIRE SUPPRESSION CIRCUIT

To disable the MC4000 and shut down both air
conditioners, terminals F1 and F2 may be used.  The F1
and F2 terminals must be jumpered together for normal
operation.  A normally closed (nc) set of dry contacts
may be connected across the terminals and the factory
jumper removed for use with a field-installed fire
suppression system.  The contacts must open if a fire is
detected.  See appropriate connection diagram - Figures
1, 2 or 3 for this connection.  Contacts should be rated
for pilot duty operation at 2 amp 24VAC minimum.
Shielded wire (22-gauge minimum) must be used, and
the shield must be grounded to the controller enclosure.

IMPORTANT NOTE: Older Bard R-22 models employ
an electronic blower control that has a 60-second
blower off-delay.  Current production R-410A models do
not use a blower off-delay device and the remainder of
this (paragraph) does not apply.  In order to have
immediate shutdown of the blower motor, in addition to
disabling the run function of the air conditioners will
require a simple wiring modification at the blower
control located in the electrical control panel of the air
conditioners being controlled by the lead/lag controller.
To eliminate the 60-second blower off-delay, disconnect
and isolate the wire that is factory-connected to the “R”
terminal on the electronic blower control, and then
connect a jumper from the “G” terminal on the blower

control to the “R” terminal on the blower control.  The
electronic blower control will now function as an on-off
relay with no off-delay, and the blower motor will stop
running immediately when the F1-F2 fire suppression
circuit is activated (opened).

STAGING DELAY PERIODS

The following delays are built in for both cooling & heating:

  Stage 1

 –

0 seconds for blower (if not already on as
continuous)
10 seconds for cooling or heating output

  Stage 2

 – 

10 seconds after Stage 1 for blower

10 additional seconds for cooling or heating
output

  Stage 3

 –

10 seconds after Stage 2

  Stage 4

 –

10 seconds after Stage 3

Note:

 For cooling Stages 1 and 2, the stage LED will

blink for 10 seconds while the cooling output is delayed
after that stage is called for.  There is also a delay after
the stage is satisfied, and after the LED stops blinking,
the  stage will turn off.  There is a minimum 10-second
delay between stages 2 & 3, and 3 & 4, but no delayed
output when stage is turned on or off, and LED for those
stages will not blink.

BLOWER OPERATION

The controller can be configured to have main HVAC
blowers  cycle on and off on demand; have all blowers
run continuously; or have the lead unit blower run
continuously with the lag unit blower cycling on
demand.  Default setting is the blower(s) start and stop
on demand.  There is also an option to have all blowers
cycle on if one remote sensor is connected, and a
temperature difference of more than 5F between any two
sensors is observed.  This helps to redistribute the heat
load within the structure and should reduce compressor
operating time.

When any of the stages are satisfied, the stage  LED will
blink for ten (10) seconds before the stage is actually
turned off.

ADVANCE (SWAP) LEAD/LAG UNIT
FEATURE

Pressing the Advance button for one (1) second will cause
the lead and lag units to change positions.  This may be
useful during service and maintenance procedures.

ACCELERATE TIMER FEATURE

Pressing the UP arrow button for five (5) seconds will
activate an accelerate (speed-up) mode, causing the
normal changeover time increments of days to be
reduced to seconds.  Example: 7 days becomes 7
seconds.  When “ACC” displays, release button.
Whichever LED is on, indicating lead unit will blink
over for each second until  the controller switches.  This
is a check for the timer functionality.

Содержание MC4000 SERIES

Страница 1: ...LID STATE DUAL UNIT LEAD LAG CONTROLLER INSTALLATION INSTRUCTIONS REPLACEMENT PARTS LIST Manual No 2100 563 Supersedes NEW File Vol III Tab 19 Date 06 17 11 Bard Manufacturing Company Inc Bryan Ohio 4...

Страница 2: ...Close On Alarm Strategy 33 MC4000 Label 35 Figure 17 Parts List Description Diagram 36 Tables Table 1 Hook Up Diagram Selection 17 Table Parts List 37 Getting Other Information and Publications 3 MC40...

Страница 3: ...90B and Air Conditioning Systems FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning Contractors of America 1712 New Hampshire Avenue NW Washington DC 20009 Telephone 202 483 9370 Fax...

Страница 4: ...red for special applications or user preference The MC4000 can be equipped with one of two alarm boards and these can be factory installed or installed at any time in the field if so desired Should th...

Страница 5: ...The standard local temperature sensor has 12 leads and comes installed from the factory A secondary sensor is located internally on the main controller board and serves as a reference and back up sen...

Страница 6: ...Smoke and Generator interface for Controller to function Inputs Lockout 1 2 3 input from HVAC 1 Lockout 2 2 3 input from HVAC 2 Outputs Smoke Fire Form C SPDT Lockout 1 Form C SPDT Refrigerant alarm H...

Страница 7: ...ol located in the electrical control panel of the air conditioners being controlled by the lead lag controller To eliminate the 60 second blower off delay disconnect and isolate the wire that is facto...

Страница 8: ...u t a r e p m e T n A F c n o i t a r e p o r e w o l b s u o u n i t n o C h t o B d a e L e n o N e n o N g e d C r o F n i s e t a r e p o m e t s y s r e l l o r t n o C C r o F F t l A e c n e u...

Страница 9: ...conomizer 1st stage cooling set point is the setting SP input into the controller Factory default is 77F 25C On a call for cooling the blower of the lead unit will come on immediately if not already o...

Страница 10: ...default setting user selectable 2 6F warmer than Stage 1 On a call for 2nd Stage cooling the blower of the lag unit is turned on if not already on See Blower Operation and the Stage 2 LED will blink f...

Страница 11: ...operation COOLING OPERATING SEQUENCES FOR NON ALTERNATING LEAD LEAD LAG LAG CONFIGURATION Note Heat pumps cannot be operated in Non Alternating Lead Lead Lag Lag sequence Selecting Heat Pump Yes will...

Страница 12: ...mizer control If outdoor conditions are not acceptable for free cooling the compressor will automatically operate instead of the economizer 4th cooling set point is 2F default setting user selectable...

Страница 13: ...to operate and the compressor will operate on compressor Stage 2 full capacity If the compressor is already operating on Stage 1 partial capacity because outside free cooling range the compressor will...

Страница 14: ...art your browser enter the CB4000 s default IP address http 192 168 1 67 and hit Enter 8 The MC4000 log in page should appear For Vista or Windows 7 1 Open Control Panel click Network Internet 2 Click...

Страница 15: ...r or Alarm d High Temp 2 Clear or Alarm e Controller Failure Clear or Alarm SETPOINTS PAGE Note Read level authority can view this screen but cannot make any changes Admin and Write authority can make...

Страница 16: ...buttons while the controller is in the normal operating run mode 2 Press and hold the Advance Change Save button and the Up and Down arrow buttons simultaneously for 20 seconds until the display show...

Страница 17: ...C d r a o B r e w e N T M W N O C E o N r e z i m o n o c E n o i t a c i n u m m o C d r a o B r e w e N T M W N O C E r e z i m o n o c E 0 0 0 4 B C h t i w n o i t a c i n u m m o C d r a o B e g...

Страница 18: ...Manual 2100 563 Page 18 of 40 FIGURE 2 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS...

Страница 19: ...Manual 2100 563 Page 19 of 40 FIGURE 3 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS NO ECONOMIZER WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 20: ...Manual 2100 563 Page 20 of 40 FIGURE 4 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 21: ...Manual 2100 563 Page 21 of 40 FIGURE 5 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 22: ...Manual 2100 563 Page 22 of 40 FIGURE 6 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 23: ...Manual 2100 563 Page 23 of 40 FIGURE 7 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 24: ...Manual 2100 563 Page 24 of 40 FIGURE 8 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 25: ...Manual 2100 563 Page 25 of 40 FIGURE 9 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 26: ...Manual 2100 563 Page 26 of 40 FIGURE 10 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 27: ...Manual 2100 563 Page 27 of 40 FIGURE 11 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 28: ...Manual 2100 563 Page 28 of 40 FIGURE 12 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 29: ...Manual 2100 563 Page 29 of 40 FIGURE 13 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER...

Страница 30: ...Manual 2100 563 Page 30 of 40 FIGURE 14 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER WITH OPTIONAL ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 31: ...hod to issue an alarm signal that the lead air conditioner is down or not delivering full capacity and that the lag air conditioner is now operating REFRIGERANT PRESSURE ALARMS Air conditioners with J...

Страница 32: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Страница 33: ...oose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct p...

Страница 34: ...wn If no buttons are pushed within thirty 30 seconds the controller will automatically revert back to RUN mode To reset all controller settings to the factory default values press the PROGRAM button f...

Страница 35: ...or 18 3 to 32 2C Default is 77F 25C 5 Deadband between cooling and heating setpoint 2 to 40F or 1 1 to 22 2C Default is 17F 9 4C 6 Continuous blower operation None Lead Both Default is None 7 Degree d...

Страница 36: ...Manual 2100 563 Page 36 of 40 FIGURE 17 PARTS LIST DESCRIPTION DIAGRAM MIS 2954 12 9 3 4 5 7 6 11 2 1 10 8...

Страница 37: ...o B m r a l A X X X 3 1 2 0 2 1 6 8 B d r a o B m r a l A X X X 4 2 2 0 2 1 6 8 y a l p s i D m r a l A X X X X X X 5 4 0 3 4 3 1 1 t e k c a r B t r o p p u S X X X X X 6 4 5 8 3 2 5 1 r o o D x o B...

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