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Manual

2100-549G

Page

49 of 59

ENERGY RECOVERY VENTILATOR
MAINTENANCE

GENERAL INFORMATION

The ability to clean exposed surfaces within air moving
systems  is an important design consideration for the
maintenance of system performance and air quality.
The need for periodic cleaning will be a function of
operating schedule, climate, and contaminants in the
indoor air being exhausted and in the outdoor air being
supplied to the building.  All components exposed to the
airstream, including energy recovery wheels, may
require cleaning in most applications.
Rotary counterflow heat exchanges (heat wheels) with
laminar airflow are “self-cleaning” with respect to dry
particles.  Smaller particles pass through; larger
particles land on the surface and are blown clear as the
flow direction is reversed.  For this reason, the primary
need for cleaning is to remove films of oil-based
aerosols that have condensed on energy transfer
surfaces.  Buildup of material over time may eventually
reduce airflow.  Most importantly, in the case of
desiccant coated (enthalpy) wheels, such films can close
off micron sized pores at the surface of the desiccant
material, reducing the efficiency with which the
desiccant can absorb and desorb moisture.

FREQUENCY

In a reasonably clean indoor environment such as a
school, office building, or home, experience shows that
reductions of airflow or loss of sensible (temperature)
effectiveness may not occur for ten or more years.
However, experience also shows that measurable
changes in latent energy (water vapor) transfer can occur
in shorter periods of time in commercial, institutional
and residential applications experiencing moderate
occupant smoking or with cooking facilities.  In
applications experiencing unusually high levels of
occupant smoking, such as smoking lounges, nightclubs,
bars and restaurants, washing of energy transfer
surfaces, as frequently as every six months, may be
necessary to maintain latent transfer efficiency.  Similar
washing cycles may also be appropriate for industrial
applications involving the ventilation of high levels of
smoke or oil-based aerosols such as those found in
welding or machining operations, for example.  In these
applications, latent efficiency losses of as much as 40%
or more may develop over a period of one to three years.

CLEANABILITY AND PERFORMANCE

In order to maintain energy recovery ventilation
systems, energy transfer surfaces must be accessible for
washing to remove oils, grease, tars and dirt that can
impede performance or generate odors.  Washing of the
desiccant surfaces is required to remove contaminate
buildups that can reduce adsorption of water molecules.
The continued ability of an enthalpy wheel to transfer
latent energy depends upon the permanence of the bond
between the desiccant and the energy transfer surfaces.

Bard wheels feature silica gel desiccant permanently
bonded to the heat exchange surface without adhesives;
the desiccant will not be lost in the washing process.
Proper cleaning of the Bard energy recovery wheel will
restore latent effectiveness to near original performance.

MAINTENANCE PROCEDURES

NOTE: Local conditions can vary and affect the required time

between routine maintenance procedures, therefore all
sites (or specific units at a site) may not have the same
schedule to maintain acceptable performance.  The
following timetables are recommended and can be
altered based on local experience.

QUARTERLY MAINTENANCE

1.

Inspect mist eliminator/prefilter and clean if
necessary.  This filter is located in the fresh air
intake hood on the front of the unit.  This is an
aluminum mesh filter and can be cleaned with
water and any detergent not harmful to aluminum.

2.

Inspect wall mount unit filter and clean or replace
as necessary.  This filter is located either in the unit,
in a return air filter grille assembly, or both.  If in
the unit it can be accessed by removing the lower
service door on the front  of the unit.  If in a return
air filter grille, by hinging the grille open to gain
access.

3.

Inspect energy recovery ventilator for proper wheel
rotation and dirt buildup.  This can be done in
conjunction with Item 2 above.  Energize the energy
recovery ventilator after inspecting the filter and
observe for proper rotation and/or dirt buildup.

4.

Recommended energy recovery wheel cleaning
procedures follow Steps 5 through 8.

5.

Disconnect all power to unit.  Remove the lower
service door of the wall mount unit to gain access to
the energy recovery ventilator.

6.

Remove the front access panel on the ventilator.
Unplug amp connectors to cassette motors.  Slide
energy recovery cassette out of ventilator.

7.

Use a shop vacuum with brush attachment to clean
both sides of the energy recovery wheels.

8.

Reverse shop vacuum to use as a blower and blow
out any residual dry debris from the wheel.

NOTE: Discoloration and staining of the wheel

does not affect its performance.  Only
excessive buildup of foreign material needs
to be removed.

9.

If any belt chirping or squealing noise is present,
apply a small amount of LPS-1 or equivalent dry
film lubricant to the belt.

Содержание I30H1

Страница 1: ...1 I30H1D I36H1D I42H1D I48H1D I60H1D I TEC SERIES PACKAGED HEAT PUMP INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 549G...

Страница 2: ...Unit Side 8 Wall Mounting Bracket Location 9 Bracket Wall Sect View Wood Framed Install 10 Figure 3 Center of Gravity 11 Figure 4 Req Clearances Rec Access 12 Figure 5 Compressor Shipping Bolts 13 Fi...

Страница 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Страница 4: ...ation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installed in accordance with the Standards of the National Fire Protection Systems of Other Than...

Страница 5: ...ic Coated ID OD Coil CONTROLS X 24V Terminal Block Only w o CompleteStat 1 CompleteStat THO Temp Humidity Occupancy 2 CompleteStat THO w CO2 3 CompleteStat THO w Ethernet 4 CompleteStat THO w CO2 Ethe...

Страница 6: ...A 1 5 1 A 1 0 2 A 1 8 0 2 0 3 2 1 1 2 r o 1 2 r o 1 2 r o 1 2 r o 1 4 3 4 5 9 5 5 8 5 8 0 1 1 0 5 0 6 0 7 0 9 0 9 0 1 1 8 6 6 3 3 2 0 1 0 1 8 8 8 6 5 3 5 3 5 3 9 5 6 2 2 5 2 5 2 5 5 4 5 4 5 4 0 6 0 3...

Страница 7: ...1 5 47 3 46 1 8 With Sides Removed Vent Intake Disconnect Electrical Air Filters Vent Exhaust Door Latch Locking Filters Return Air 2 12 x 20 Door Latch Locking Air Filters 2 Washable Hinges 4 Lift Of...

Страница 8: ...ttempt to do this manually Failure to do so could result in the unit tipping over causing bodily injury and or damage to the unit 7 The top section can be forked from either the RH or LH side See Figu...

Страница 9: ...nches Figure 7C Several construction options are available for unit installation of the IZ Series Serviceability and filter access must be considered before installing See Figure 5D for required clear...

Страница 10: ...l Top Centered on Higher Sill Heights Acheivable With Base Kit Wall Opening Sleeve Mounting Hole Locations FLOOR MOUNTING HOLE CENTERLINES 17 8 56 8 20 6 7 20 2 8 8 29 32 7 1 20 7 8 43 7 42 3 4 Min 94...

Страница 11: ...O O L F T N E V O N n o i s n e m i D X n o i s n e m i D Y n o i s n e m i D Z n o i s n e m i D Z B A 1 H 0 3 I 4 1 4 2 3 4 7 4 C 1 H 0 3 I 4 1 4 2 3 4 7 4 B A 1 H 6 3 I 4 1 4 2 3 4 7 4 C 1 H 6 3 I...

Страница 12: ...FOR LEFT SIDE ACCESS 12 MIN 12 MIN 12 MIN 12 MIN 0 REQUIRED 12 RECOMENDED 0 REQUIRED 12 RECOMENDED CLOSET CONSTRUCTION TOP VIEW LEFT CORNER CONSTRUCTION TOP VIEW RIGHT CORNER CONSTRUCTION TOP VIEW FI...

Страница 13: ...Manual 2100 549G Page 13 of 59 FIGURE 5 COMPRESSOR SHIPPING BOLTS FIGURE 6 REMOVAL OF AIR DUCT COMPRESSOR SHIPPING BOLT COMPRESSOR SHIPPING BOLT CRV ERV AIR DUCT...

Страница 14: ...NDED TO BOTTOM OF ROOF 9 7 MINIMUM OR FIXED CEILING FLOOR OR FIXED CEILING BOTTOM OF ROOF SUSPENDED CEILING 20 MINIMUM 7 9 3 4 UNIT HEIGHT FIELD SUPPLIED DUCT TURNING VANES RECOMMENDED MINIMUM 12 4 MI...

Страница 15: ...ENDED TO BOTTOM OF ROOF 9 10 MINIMUM OR FIXED CEILING 3 RISER FIELD SUPPLIED DUCT TURNING VANES RECOMMENDED 12 MINIMUM 4 MINIMUM FROM TOP OF UNIT TO DUCT BOTTOM MIS 2989 B FLOOR OR FIXED CEILING BOTTO...

Страница 16: ...IXED CEILING 6 RISER 9 8 MINIMUM REQUIRED INSTALLATION HEIGHT BOTTOM OF ROOF FLOOR OR FIXED CEILING SUSPENDED CEILING MINIMUM 20 7 9 3 4 UNIT HEIGHT FIELD SUPPLIED DUCT MIS 2988 B TURNING VANES RECOMM...

Страница 17: ...or a duct supply air system The IPBDF Plenum Box mounts on top of the unit and has both vertically and horizontally adjustable louvers on the front discharge grille When used with a ducted supply an I...

Страница 18: ...it about 12 inches in from the front on both the left and right side are drain holes in the bottom of the base These holes are covered with insulation and are not visible They are located very close t...

Страница 19: ...k bead to Apply liberal amount of caulk to back of flange before installing Use 4 1 1 2 Long Screws to Sleeve Attach Louver Grille to Outer Unit Fan Shroud to Outer Sleeve to Unit Back to Attach Inner...

Страница 20: ...9 INTERIOR FLOOR INSIDE WALL SLEEVE AREA BETWEEN INSULATED WALL AND SLEEVE OUTSIDE WALL SIZE VARIES OUTDOOR GRILLE FILL INSULATION I TEC UNIT INSULATED DRAIN AREA INSULATED WITH 6 BATT MATERIAL MIS 29...

Страница 21: ...information and maximum fuse or HACR Type circuit breaker size Each unit is marked with a Minimum Circuit Ampacity This means that the field wiring used must be sized to carry that amount of current D...

Страница 22: ...e g a t s 3 c i n o r t c e l E e l b a m m a r g o r P n o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 7 6 0 3 0 4 8 Y L R D C L 0 4 W 2 T D...

Страница 23: ...Term Strip R 3 SC W1 E A D L O B Y2 Y1 24V G COM W2 Completestat Model CS9B THO or Model CS9BE THO SC SC Thermostat W1 E A YO D L O B Y2 Y1 R G C W2 Bard 8403 060 MIS 3016 1 Additional wire required f...

Страница 24: ...O B Y2 Y1 R G C W2 Bard 8403 060 5 MIS 3017 CRV Wiring Harness 1 Additional wire required for dehumidification models 2 Not needed below 15KW 3 to N C fire alarm circuit if emergency shutdown require...

Страница 25: ...actory installed jumper Remove jumper and connect 4 Connect to G terminal when thermostat has Occupancy Signal Voltage without Occupance Signal is used Install a jumper between G and A only when therm...

Страница 26: ...ed for dehumidification models 2 Not needed below 15KW BROWN WHITE 3 to N C fire alarm circuit if emergency shutdown required Factory installed jumper Remove jumper and connect without Occupance Signa...

Страница 27: ...jumper Remove jumper and connect 4 Connect to G terminal when thermostat has Occupancy Signal without Occupance Signal is used Install a jumper between G and A only when thermostat 1 5 4 5 ERV Wiring...

Страница 28: ...n thermostat has Occupancy Signal C 2 2 ERV Wiring Harness Voltage 1 W2 2 Additional wire required for dehumidification models Bard 8403 067 4 3 MIS 3021 A 4 5 1 to N C fire alarm circuit if emergency...

Страница 29: ...humidification models 4 PURPLE WHITE C G Model CS9B THOC or Term Strip 6 YELLOW BLACK 2 MIS 3270 O B Y1 4 PURPLE 7 2 YELLOW Not needed below 15KW Y0 ORANGE BLACK WHITE RED WHITE L Completestat W1 E G...

Страница 30: ...ing multiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system...

Страница 31: ...ng power in such a way as to cause rotation in the reverse direction verification of proper rotation must be made Verification of proper rotation direction is made by observing that suction pressure d...

Страница 32: ...1 heat completes R Y1 circuit pulling in compressor contactor starting compressor and outdoor motor R G also make starting indoor blower motor HEATING STAGE 2 Circuit R Y1 Y2 makes at the thermostat e...

Страница 33: ...P terminals to accelerate the HPC timer and initiate defrost Be careful not to touch any other terminals with the instrument used to short the SPEEDUP terminals It may take up to 15 seconds with the S...

Страница 34: ...electronic thermostat with auxiliary terminal to control the CRV based on daily programmed occupance periods Bard markets and recommends Bard Part 8403 060 programmable electronic thermostat 2 Use Bar...

Страница 35: ...OPTION INTAKE EXHAUST SPEEDS BROWN WHITE BLACK BLUE ORANGE NOM CFM BLACK BLUE WIRE COLOR SPEED RED WIRE WITH WHITE TRACE 300 375 450 525 LO MED LO MED HI HI RED Move brown white wire to corresponding...

Страница 36: ...CRV SPEED CHANGE TERMINAL ACCESS REMOVE 5 SCREWS FROM CRV DOOR TO ACCESS CRV COMPONENTS MIS 3023 CRV INTAKE BLOWER NOTE CRV EXHAUST BLOWER IS BEHIND INTAKE BLOWER BLOWER SPEED CONTROL LOCATION BLOWER...

Страница 37: ...re set levels of ventilation CFM available These are 300 375 450 and 525 CFM of ventilation air This ventilation package is shipped from the factory set on the 375 CFM ventilation level while the Econ...

Страница 38: ...of relay R2 High Ambient Relay FIGURE 23 ECONOMIZER CONTROL CIRCUIT If outdoor temperature is above outdoor thermostat setpoint On call from CompleteStat for first stage cooling YO thermostat signal p...

Страница 39: ...CFM MIS 3271 HEATING MODE OPERATION CompleteStat should never energize YO terminals in conjunction with B so relay R2 will never energize and neither will Economizer Ventilation Speed Y1 and Y2 signal...

Страница 40: ...re freezing of moisture in the heat transfer wheel can occur Consult the factory if this possibility exists The I TEC ERV can be controlled in different ways It can be turned ON OFF with an occupancy...

Страница 41: ...Then perform the following steps 1 Open front swinging doors of main unit by popping front door latches 2 Throw main power disconnect to the OFF position to eliminate risk of injury or death due to el...

Страница 42: ...0 5 9 0 8 0 9 5 1 3 0 2 7 9 0 7 8 1 2 3 3 5 0 2 8 1 3 6 5 1 2 4 1 5 2 3 6 2 0 0 1 8 5 2 2 8 1 4 7 3 7 1 5 4 3 5 8 2 0 2 1 0 6 0 1 2 0 8 4 6 0 8 5 4 1 0 1 1 4 1 1 4 3 4 8 6 7 9 5 7 5 6 4 1 2 0 2 7 9 4...

Страница 43: ...ng blinks for the TEN COUNT of the FLOW RATE INDEX which then is immediately followed by fast blinks which indicate the second digit For example a Flow Index of 23 would be two long blinks followed by...

Страница 44: ...Manual 2100 549G Page 44 of 59 FIGURE 26 VENTILATION AIRFLOW DIAGRAM EXHAUST Return Air Indoor Air VENT Outdoor Air BLOWER BLOWER INTAKE Supply Air VENT SUPPLY BLOWER MIS 3024...

Страница 45: ...Page 45 of 59 FIGURE 27 ERV ACCESS ERV DOOR TO ACCESS ERV COMPONENTS ASSEMBLIES REMOVE 5 SCREWS FROM PANEL LOCATION MIS 3025 ERV CONTROL ERV CASSETTE NOTE ERV EXHAUST BLOWER IS BEHIND INTAKE BLOWER E...

Страница 46: ...equipment damage Make sure all connections are in accordance with the job wiring diagram and in accordance with national and local electrical codes Use copper conductors only Use electrostatic dischar...

Страница 47: ...gure below Finish installing wiring the control Then refer to Figure 20 and the building ventilation specifications to decide what the maximum ventilation rate desired is and what the minimum maximum...

Страница 48: ...2 low output range Sets the CO2 concentration for the lowest output 4 mA or 0 VDC Low limit 0 PPM Factory setting 0 PPM High limit 2000 5000 PPM depending on model COH CO2 high output range Sets the C...

Страница 49: ...to remove oils grease tars and dirt that can impede performance or generate odors Washing of the desiccant surfaces is required to remove contaminate buildups that can reduce adsorption of water mole...

Страница 50: ...based cleaners aromatic solvents temperatures in excess of 170 F or steam Damage to the wheel may result Do not disassemble and immerse the entire heat wheel in a soaking solution as bearing and othe...

Страница 51: ...n a r t e h t e g a t l o v t i n u e v a h t o n s e o d r e h t i e t i n u e h T l a n g i s t u p t u o r o s s e r p m o C r o f k c e h C 0 1 C C C n e e w t e b C A s t l o v 4 2 e r e h t s I...

Страница 52: ...5 5 0 4 6 3 5 1 5 0 2 5 4 1 5 0 5 8 2 0 9 4 0 9 5 4 1 0 0 2 6 4 5 5 8 4 4 4 5 5 3 4 5 9 2 2 4 7 7 0 1 4 8 9 8 9 3 7 5 7 8 3 2 5 6 7 3 3 8 5 6 3 8 4 5 5 3 5 4 5 4 3 4 7 5 3 3 4 3 6 2 3 3 2 7 1 3 0 4 8...

Страница 53: ...it is tight on the motor shaft Also ensure the motor is secure in its mounting system and the mounting system is secure to the unit c The Bard I TEC is equipped with a low ambient control pressure swi...

Страница 54: ...RODUCT WARRANTIES AND MAY PRODUCE UNEXPECTED RESULTS Always mount the replacement motor and control according to the manufacturers specifications using all required hardware to reduce vibration Make s...

Страница 55: ...ne if it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down...

Страница 56: ...er to the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be inserted into...

Страница 57: ...CTOR MOTOR HALF R O T C E N N O C R E W O P R E D A E H B W P 0 5 4 9 0 5 3 1 P M A N I P n o i t p i r c s e D 1 r o f 2 n i P o t 1 n i P r e p m u J t u p n I e n i L C A V 0 2 1 y l n O 2 3 d n u...

Страница 58: ...i H 5 2 1 3 0 2 6 2 1 5 2 2 7 2 1 8 4 2 8 2 1 1 7 2 9 2 1 3 9 2 9 2 1 6 1 3 0 3 1 9 3 3 1 3 1 1 6 3 2 3 1 4 8 3 4 3 1 1 1 4 5 3 1 7 3 4 6 3 1 4 6 4 8 3 1 1 9 4 9 3 1 7 1 5 0 4 1 4 4 5 B D 0 8 B W 7 6...

Страница 59: ...2 1 3 8 1 0 3 1 5 0 2 1 3 1 6 2 2 2 3 1 8 4 2 3 3 1 9 6 2 3 3 1 1 9 2 4 3 1 3 1 3 5 3 1 4 3 3 6 3 1 6 5 3 7 3 1 1 8 3 9 3 1 7 0 4 0 4 1 2 3 4 2 4 1 8 5 4 3 4 1 4 8 4 4 4 1 9 0 5 B D 0 8 B W 7 6 e d i...

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