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UL4000-D

 

 

 

ULTRA-LOK® TOOL 

 

 

BAND-IT IDEX, Inc.  

 

Document # P09986 Rev. B 

 

A Unit of IDEX Corporation 

 

© Copyright  

4799 Dahlia Street 

www.BAND-IT-IDEX.com

 

BAND-IT IDEX, Inc. 2016 

Denver, CO 80216-0307 USA 

 

All Rights Reserved 

P: 1-800-525-0758 

 

F: 1-800-624-3925  

  

 

 

 

 

 

Parts List 

 

Item 

Part Number 

Qty 

Description 

M00587 

Tool Head, Fin.  UL 

M09787 

Cutter Blade, UL 

M08687 

Cutter Knife, UL 

M08987 

Cam, Cut-off, UL 

M09087 

Tension Block, Mach., UL 

UL1219 

Handle Assembly: 
Includes Handle, Handle Grip, and Pins 

M00987 

Tension Screw, Fin. 

M08887 

Gripper, UL 

M01787 

Plate, Back, Cast/Fin. 

10 

M09187 

Gripper Guide, UL 

11 

M02387 

Plate, Release, cast/fin. 

12 

M00287 

Roller, Cut-off, Fin. 

13 

M01388 

Pin, .187 Dia X 1.50 Long, Fin. 

14 

M05387 

Bearing Tip, Fin. 

15 

M06587 

Ball, ¼” Diameter 

16 

M02287 

Tip, Load Bearing, Fin. 

17 

M04387 

Tripper Bracket, Cast/Fin. 

18 

M07387 

Body, Left, Finished, UL 

19 

M07487 

Body, Right, Finished, UL 

20 

M07587 

Wear Plate, Fin. 

21 

M05787 

Screw, Socket Head Cap, ¼ X 1” 

22 

J67287 

Screw, Socket Head Cap, ¼ X ½” 

23 

M06187 

Screw, Socket Head Cap, #10-

32 X 3/8” 

24 

M02487 

Screw, Spring Plunger, ¼-20  

25 

A33887 

Spring, Compression, .180 X .813 Long 

26 

A53587 

Spring, Compression, .300 X 1.00 Long 

27 

M01487 

Pin, Dowel, ¼ Dia X 1.50 Long 

28 

M08187 

Washer, .128 ID X .238 OD 

29 

M08087 

Rivet, Blind, .125 X .328 Long 

30 

M07987 

Threaded Insert, #10-32 

31 

I16387* 

Lubricant, Super Lube w/ Teflon 

32 

C23199 

Lubricant, Moly, Syringe 

33 

M09887 

Shear 

Plate, ¾”, UL 

34 

M09387 

Shear Plate, UL, ½”     (Optional) 

35 

UL4001 

Adapter and Clutch Assembly 

Notes:

 

Apply Item 31 (Super Lube) to: 
   Item 4 (Cut-off Cam) 
   Item 3 (Cutter Knife) at contact 
   point with item 1 (Tool Head) 
   Item 26 (Spring) before installation 
 
Apply Item 32 (Grease) to: 
   Item 7 (Tension Screw) threads 
   and grooved end 
   Item 2 (Cutter Blade) counter-bore  
   only, after item 14 (Bearing Tip)  
   has been installed.  
 
Tighten the following: 
   Item 23 (#10-32 Screws)  
              to 60 

– 70 in-lbs. 

   Item 22 (1/4-28 Screws)  
              to 90 

– 110 in-lbs. 

 
Adjust Item 24 (Plunger) for  
positive detent action when  
item 6 (Handle) is actuated.   
 
 
 
* Permatex P/N: 82325 or Equivalent 
 

Tool Accessories:  

UL4199 

– UL Safety Strap: 15 lb capacity tool lanyard with single stainless carabineer. 

                                             OSHA: 192.45 (h)(1) 

– Falling object protection 

Содержание UL4000-D

Страница 1: ...ment P09986 Rev B A Unit of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 1 Op...

Страница 2: ...IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 2 Contents Warranty and Safety Guidelines 3 Setup Instructions 4 Tool Settings 6 Parts List 7 Exploded V...

Страница 3: ...d instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT FOR HOSE APPLICATIONS When clamping a hose end remember that a tighter cl...

Страница 4: ...pter M07697 on the Tension Tool UL0001 with 20 30 in lbs b Place the Adapter Collar M08288 over the Tool Body Adapter c Orient the Drill Clutch Pin M07187 horizontally see page 5 Figure 2 d Carefully...

Страница 5: ...00 525 0758 F 1 800 624 3925 5 Drill Clutch M04298 Note Tool Body Adapter and Adapter Collar are hidden for clarity Tension Screw M00987 UL Tool Body NOTE Alignment is critical for proper tool functio...

Страница 6: ...lutch settings will alter tension output Drill Trigger should be depressed fully by the operator to attain correct and consistent tension when installing clamps Tension output may vary from tool to to...

Страница 7: ...4 Screw Socket Head Cap X 23 M06187 6 Screw Socket Head Cap 10 32 X 3 8 24 M02487 2 Screw Spring Plunger 20 25 A33887 1 Spring Compression 180 X 813 Long 26 A53587 2 Spring Compression 300 X 1 00 Long...

Страница 8: ...of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 8 Exploded View 18 28 6 19 2...

Страница 9: ...ent under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool Head Assembly See page 6 for...

Страница 10: ...lace of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tension Block is all the...

Страница 11: ...lamp Inspect buckle on the completed clamp and tap down the buckle shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Shear Surface Bad Clamp Lock has slipped back under sh...

Страница 12: ...inally complete clamp by tapping down the buckle shroud as described above Trouble Shooting 1 Lock slips down in buckle Tighten blade mounting screws If lock on clamp is still not adequate reduce tens...

Страница 13: ...tem 1 Lubricating Syringe Reorder C23199 Bearing Detail Figures 9 and 10 3 To gain access to bearing components remove blade Mounting Screws 2 places and slide Blade free Paper clip may be used to pus...

Страница 14: ...om Drill Remove the Tool Adapter from the Ultra Lok Tool Remove Blade and load bearing tip from Tensioning Screw see bearing detail Remove one side of the Tool Body or the other not both Grasp the smo...

Страница 15: ...tool in order to remove blade Figure 13 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement will not...

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