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UL4000-D

 

 

 

ULTRA-LOK® TOOL 

 

 

BAND-IT IDEX, Inc.  

 

Document # P09986 Rev. B 

 

A Unit of IDEX Corporation 

 

© Copyright  

4799 Dahlia Street 

www.BAND-IT-IDEX.com

 

BAND-IT IDEX, Inc. 2016 

Denver, CO 80216-0307 USA 

 

All Rights Reserved 

P: 1-800-525-0758 

 

F: 1-800-624-3925  

13 

  

 

 

 

 

 

Maintenance 

 

1.  Approximately every 500 clamps lubricate Tension Screw 

with molybdenum  disulfide  lubricant,  or  equivalent.  Make 
sure Tension Block is all the way forward against the Tool 
Head.  Remove cap from syringe and insert tip of syringe 
into  slot  on  top  of  tool  body.    Press  the  tip  against  the 
Tension  Screw  just  behind  the  Tension  Block  and 
squeeze  out  approximately  1/2"  long  bead  of  lubricant.  
Remove  Syringe,  and  actuate  tool  without  a  clamp  a 
couple  of  times  to  spread  lubricant  evenly  on  tension 
screw.  To  order  more  lubricant,  specify  BAND-IT 
#C23199 
 

2.  Every  500-1000  clamps,  depending  on  torque  setting, 

inspect  and  repack  front  bearing  with  same  lubricant.  
Turn load bearing tip and small bearing tip over for a new 
bearing surface. 

 

Tool 
Body 

Tool Head Item 1 

Lubricating Syringe 
Reorder #C23199 

Bearing Detail 

Figures 9 and 10 

3.  To gain access to bearing components: remove blade Mounting Screws (2 

places)  and  slide  Blade  free.    Paper  clip  may  be  used  to  push  bearing 
components  out  of  Blade.    Wipe  lubricant  from  components.    If  ball  or 
bearing tips appears heavily worn, replace with new one.  Note: 1/4" ball is 
made from hard tungsten carbide material, do not replace with regular ball 
bearing.  (Smooth indention from ball in the bearing tips is normal). 

4.  To re-assemble bearing components: wipe blade cavity clean.  Push small 

bearing  tip  into  blade  cavity.    Apply  lubricant  to  ball  and  push  into  Blade 
cavity and fill remaining space with lubricant.  Push load bearing tip firmly 
into blade cavity, some lubricant will be squeezed out.  Re-attach blade to 
Tool Head, making sure that load bearing tip extends into Tension Screw.  
While  turning  Blade  Mounting  Screws  into  Blade,  push  on  Blade  rear-
wards.  Tighten screws to approximately 120 in-lbs. 

 

Small Bearing Tip  
M05387 

1/4" Ball 
M06587 

Load Bearing Tip 
M02287 

Access Hole to push 
out components (use 
paper clip) 

Blade 
M09787 

Blade Cavity, 
must be packed 
with lubricant 

Tension 
Screw 
M00987 

Blade Mounting 

Screws 

M05787 

Figure 11 

Содержание UL4000-D

Страница 1: ...ment P09986 Rev B A Unit of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 1 Op...

Страница 2: ...IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 2 Contents Warranty and Safety Guidelines 3 Setup Instructions 4 Tool Settings 6 Parts List 7 Exploded V...

Страница 3: ...d instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT FOR HOSE APPLICATIONS When clamping a hose end remember that a tighter cl...

Страница 4: ...pter M07697 on the Tension Tool UL0001 with 20 30 in lbs b Place the Adapter Collar M08288 over the Tool Body Adapter c Orient the Drill Clutch Pin M07187 horizontally see page 5 Figure 2 d Carefully...

Страница 5: ...00 525 0758 F 1 800 624 3925 5 Drill Clutch M04298 Note Tool Body Adapter and Adapter Collar are hidden for clarity Tension Screw M00987 UL Tool Body NOTE Alignment is critical for proper tool functio...

Страница 6: ...lutch settings will alter tension output Drill Trigger should be depressed fully by the operator to attain correct and consistent tension when installing clamps Tension output may vary from tool to to...

Страница 7: ...4 Screw Socket Head Cap X 23 M06187 6 Screw Socket Head Cap 10 32 X 3 8 24 M02487 2 Screw Spring Plunger 20 25 A33887 1 Spring Compression 180 X 813 Long 26 A53587 2 Spring Compression 300 X 1 00 Long...

Страница 8: ...of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 8 Exploded View 18 28 6 19 2...

Страница 9: ...ent under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool Head Assembly See page 6 for...

Страница 10: ...lace of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tension Block is all the...

Страница 11: ...lamp Inspect buckle on the completed clamp and tap down the buckle shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Shear Surface Bad Clamp Lock has slipped back under sh...

Страница 12: ...inally complete clamp by tapping down the buckle shroud as described above Trouble Shooting 1 Lock slips down in buckle Tighten blade mounting screws If lock on clamp is still not adequate reduce tens...

Страница 13: ...tem 1 Lubricating Syringe Reorder C23199 Bearing Detail Figures 9 and 10 3 To gain access to bearing components remove blade Mounting Screws 2 places and slide Blade free Paper clip may be used to pus...

Страница 14: ...om Drill Remove the Tool Adapter from the Ultra Lok Tool Remove Blade and load bearing tip from Tensioning Screw see bearing detail Remove one side of the Tool Body or the other not both Grasp the smo...

Страница 15: ...tool in order to remove blade Figure 13 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement will not...

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