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FXV3/CXVT Rigging & Assembly Instructions 

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IMPORTANT NOTICE 

FXV3/CXVT should be rigged and assembled as 
outlined in this bulletin.

 

These procedures should be thoroughly reviewed prior to the rigging 
and  assembly  of  the  equipment  to  acquaint  all  personnel  with 
procedures  to  be  followed  and  to  ensure  that  all  necessary 
equipment is available beforehand.

 

 

 

 

 

 

 

 

Be  sure  to  have  a  copy  of  the  submittal  package 

available  for reference. If you do not have a copy of this 

drawing, or  if  you  need  additional  information  about 

this  unit,  contact  your  local 

BAC  Representative

 

whose  name  and  telephone  number  are  on  a  label 

adjacent to the access door. The model number and 

serial number of    the unit are also located in this area. 

Содержание FXV3

Страница 1: ...FXV3 CLOSED CIRCUIT COOLING TOWER CXVT EVAPORATIVE CONDENSER RIGGING ASSEMBLY INSTRUCTIONS...

Страница 2: ...rsonnel with procedures to be followed and to ensure that all necessary equipment is available beforehand Be sure to have a copy of the submittal package available forreference Ifyou do nothave acopy...

Страница 3: ...mbly 10 Rigging 10 Section Assembly 13 Mechanical Section s Shipping Braces Removal on Optional Gear and Belt Drive Units Optional 21 Plain Pipe Stub Coil Connections Nitrogen Charge Removal 22 3 Acce...

Страница 4: ...in Connection Installation 58 Fan Deck Handrail Installation 62 Multi Section Ladder Assembly 76 Fan Deck Ladder Installation 78 Motor Davit Assembly Installation 82 Positive Closure Damper PCD Hood I...

Страница 5: ...re in the unit Equipment damage may occur if the unit is not properly anchored before operation begins Equipment damage could result in death or serious injury Ensure unit is properly anchored before...

Страница 6: ...n refer to the submittal drawing package All single cell and multi cell units must be rigged one section at a time For weight information refer to the submittal drawing package Any motors or accessori...

Страница 7: ...iate lifting equipment can result in a dropped load causing severe injury death and or property damage Lifts must be performed by qualified riggers following BAC published Rigging Instructions and gen...

Страница 8: ...ssembled unit with all accessories Equipment damage may occur if water snow ice or debris has collected in the basin or elsewhere in the unit Such accumulations will add substantially to the equipment...

Страница 9: ...discharge air is not redirected back to the air intakes Each unit must be positioned to prevent the introduction of discharge air into the ventilation systems of the building on which the unit is loc...

Страница 10: ...minimum spreader bar length W1 and the recommended minimum vertical dimension H Model Number Lower Section Plenum Section Coil Section H W1 H W1 H W1 FXV3 1224 xxx 20 12 20 12 16 12 FXV3 1426 xxx 20...

Страница 11: ...ze Coil Module Height CXVT 1162 2424 30 Qty 2 12 x 24 Short CXVT 1234 2424 30 Qty 2 12 x 24 Short CXVT 1300 2424 40 Qty 2 12 x 24 Short CXVT 1316 2424 60 Qty 2 12 x 24 Short CXVT 1352 2424 50 Qty 2 12...

Страница 12: ...um Step Seal W1 MIN H Critical Seal See Figure 7 Critical Seal See Figure 6 Figure 1 Plenum Module Lift Figure 2 Coil Module Lift Figure 3 Lower Section Lift Figure 4 Lower Section Sealing Detail Spre...

Страница 13: ...3 Wipe moisture and dirt from the perimeter flange and plenum step as shown in Figure 4 4 Apply flat butyl sealer tape BAC part 554000 across the entire plenum step seal as shown in Figure 5 a Refer t...

Страница 14: ...num Step Detail Figure 8 Application of Butyl Sealer Tape Align inside edge of tape with edge of flat surface Flat Butyl Sealer Tape Inside Face Water Baffle 2 x 2 Piece of Flat Butyl Sealer Tape Allo...

Страница 15: ...ll engage when the plenum module is within 2 of the lower section 8 Bolt the plenum module in place at the four internal bracket locations using provided 1 2 hardware See Figure 11 for typical bolting...

Страница 16: ...bolt hose clamps Refer to Figure 13 for connection details Plenum Section Details hidden for clarity Detail A Lower Section to Plenum Section Detail B Plenum Section to Coil Module Figure 13 Internal...

Страница 17: ...re 14 and Figure 15 a Coil module height short will receive 78 of D seal Coil module height tall will receive 97 of D seal Refer to Table 2 and Table 3 to determine coil module height Figure 14 Coil M...

Страница 18: ...il Module End Figure 17 Coil Module Level Tolerance as seen from the Plenum Side Figure 18 Coil Module Level Tolerance as seen from the Coil Module End Sides 12 To engage the rigging guides the coil m...

Страница 19: ...l Splice Plate Installation 12 Install external splice plates on the upper section plate for every pair of lifting ears 4 locations total Use two splice plates one on top of the other at these locatio...

Страница 20: ...section to upper plenum section Refer to Figure 22 and Figure 24 b Repeat until all 8 brackets are bolted together 4 brackets are located above the access door and 4 brackets are located under the dri...

Страница 21: ...systems include the Baltidrive Power Train and BaltiguardTM Fan System Shipping braces are required for shipping only Remove the shipping braces if they interfere with platform handrails or obstruct...

Страница 22: ...onnections that are capped and charged with nitrogen from the factory Refer to Figure 27 for information on validating coil charge pressure Plain pipe stub coil connections must be field cut and bevel...

Страница 23: ...reduce the possibility of misplacing items and ensure trouble free assembly Note that extra hardware caulk and sealer tape if required have been provided to accommodate field assembly conditions Part...

Страница 24: ...DRIVE Fan System motors can result in a serious health hazard to persons with cardiac pacemakers metal implants and hearing aids To avoid risk stay away from the area surrounding the ENDURADRIVE Fan S...

Страница 25: ...ate Installation on Page 55 Reference Drawing Spray Water Type Drawing Number Page Access Door Platform Installation N A TA1JRR 26 Access Door Platform Ladder Installation Remote Sump Figure 29 25 Acc...

Страница 26: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 26 Figure 30 TA1JRR Access Door Platform Installation...

Страница 27: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 27 Figure 31 CAR130 Access Door Platform Ladder Installation Pump Suction...

Страница 28: ...ermine unit width For fan deck handrail installation information refer to Fan Deck Handrail Installation on Page 62 For fan deck ladder installation information refer to section Fan Deck Ladder Instal...

Страница 29: ...Figure 34 TA15RR Fan Deck Extension Installation 12 Units FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 29...

Страница 30: ...Figure 35 TA16RR Fan Deck Extension Installation 14 Units FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 30...

Страница 31: ...For ladder opening safety gate installation refer to Ladder Opening Safety Gate Installation on Page 55 Reference Drawing Drawing Number Page External Motor Gear Drive Motor and Base Installation CMR0...

Страница 32: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 32 Figure 37 CMR053 External Motor Gear Drive Motor and Base Installation...

Страница 33: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 33 Figure 38 TA4KRR External Motor Gear Drive Platform Installation...

Страница 34: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 34 Figure 39 TL0ZRR External Motor Gear Drive Platform Ladder Installation...

Страница 35: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 35 Figure 40 TL1CRR External Motor Gear Drive Platform Ladder Safety Cage Installation...

Страница 36: ...ssembly refer to Section Multi Section Ladder Assembly on Page 76 For ladder opening safety gate installation refer to Section Ladder Opening Safety Gate Installation on Page 55 Reference Drawing Draw...

Страница 37: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 37 Figure 43 TA19RR PCD Hood Platform Installation...

Страница 38: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 38 Figure 44 TL0VRR PCD Hood Platform Ladder Installation...

Страница 39: ...Water Type Fan Drive Type 1 Drawing Number Page Internal Service Platform Ladder Assembly Pump Suction Gear or Belt TL2FRR 45 Internal Service Platform Ladder Assembly Pump Suction ENDURADRIVE Fan Sy...

Страница 40: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 40 Figure 45 TA6TRR Internal Service Platform Railing Installation Gear or Belt Short Coil Module...

Страница 41: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 41 Figure 46 TA6XRR Internal Service Platform Railing Installation Gear or Belt Tall Coil Module...

Страница 42: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 42 Figure 47 TA6URR Internal Service Platform Railing Installation ENDURADRIVE Fan System Short Coil Module...

Страница 43: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 43 Figure 48 TA6YRR Internal Service Platform Railing Installation ENDURADRIVE Fan System Tall Coil Module...

Страница 44: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 44 Figure 49 TL2TRR Internal Service Platform Ladder Deflector Installation ENDURADRIVE Fan System...

Страница 45: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 45 Figure 50 TL2FRR Internal Service Platform Ladder Assembly Pump Suction Gear or Belt...

Страница 46: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 46 Figure 51 TL2GRR Internal Service Platform Ladder Assembly Pump Suction ENDURADRIVE Fan System...

Страница 47: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 47 Figure 52 TL2KRR Internal Service Platform Ladder Assembly Remote Sump Gear or Belt...

Страница 48: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 48 Figure 53 TL2LRR Internal Service Platform Ladder Assembly Remote Sump ENDURADRIVE Fan System...

Страница 49: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 49 Figure 54 TL2HRR Internal Service Platform Ladder Installation Pump Suction Gear or Belt...

Страница 50: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 50 Figure 55 TL2PRR Internal Service Platform Ladder Installation Pump Suction ENDURADRIVE Fan System Short Coil Module...

Страница 51: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 51 Figure 56 TL2JRR Internal Service Platform Ladder Installation Pump Suction ENDURADRIVE Fan System Tall Coil Module...

Страница 52: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 52 Figure 57 TL2MRR Internal Service Platform Ladder Installation Remote Sump Gear or Belt...

Страница 53: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 53 Figure 58 TL2QRR Internal Service Platform Ladder Installation Remote Sump ENDURADRIVE Fan System Short Coil Module...

Страница 54: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 54 Figure 59 TL2NRR Internal Service Platform Ladder Installation Remote Sump ENDURADRIVE Fan System Tall Coil Module...

Страница 55: ...y gate installation information Reference Drawing Drawing Number Page Ladder Opening Safety Gate for Internal Service Platform External Motor Gear Drive Platform TR0XRR 56 Ladder Opening Safety Gate f...

Страница 56: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 56 Figure 61 TR0XRR Ladder Opening Safety Gate for Internal Service Platform External Motor Gear Drive Platform...

Страница 57: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 57 Figure 62 TR1ARR Ladder Opening Safety Gate for Fan Deck Access Door Platform PCD Hood Platform...

Страница 58: ...ion information Reference Drawing Drawing Number Page Cold Water Basin Side Outlet Depressed Sump Box Installation S3BR19 59 Backing Ring Installation for Bottom Connections galvanized or SST cold wat...

Страница 59: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 59 Figure 63 S3BR19 Cold Water Basin Side Outlet Depressed Sump Box Installation...

Страница 60: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 60 Figure 64 S3BUM9 Backing Ring Installation for Bottom Connections galvanized or SST cold water basin...

Страница 61: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 61 Figure 65 TB0ERR Backing Ring Installation for Bottom Connections TriArmor Corrosion Protection System...

Страница 62: ...7 Single cell Fan Deck Handrail Reference Drawing Arrangement TR43RR without ladder TR44RR with ladder TR43RR without ladder TR44RR with ladder TR4FRR without ladder TR4GRR with ladder TR4FRR without...

Страница 63: ...it Yes TR46RR 67 Louver Face Railing Installation on Multi cell Center Unit No TR4FRR 68 Louver Face Railing Installation on Multi cell Center Unit Yes TR4GRR 69 Louver Face Railing Installation on Mu...

Страница 64: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 64 Figure 68 TR43RR Louver Face Railing Installation on Single Cell Unit No Ladder Opening...

Страница 65: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 65 Figure 69 TR44RR Louver Face Railing Installation on Single Cell Unit with Ladder Opening...

Страница 66: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 66 Figure 70 TR45RR Louver Face Railing Installation on Multi cell Front Unit No Ladder Opening...

Страница 67: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 67 Figure 71 TR46RR Louver Face Railing Installation on Multi cell Front Unit with Ladder Opening...

Страница 68: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 68 Figure 72 TR4FRR Louver Face Railing Installation on Multi cell Center Unit No Ladder Opening...

Страница 69: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 69 Figure 73 TR4GRR Louver Face Railing Installation on Multi cell Center Unit with Ladder Opening...

Страница 70: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 70 Figure 74 TR47RR Louver Face Railing Installation on Multi cell Rear Unit No Ladder Opening...

Страница 71: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 71 Figure 75 TR48RR Louver Face Railing Installation on Multi cell Rear Unit with Ladder Opening...

Страница 72: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 72 Figure 76 TR4CRR End Wall Railing Installation Layout...

Страница 73: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 73 Figure 77 TR4DRR Fan Deck Extension Railings Installation...

Страница 74: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 74 Figure 78 TR4HRR End Wall Railing with Fan Deck Extension Installation Layout...

Страница 75: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 75 Figure 79 TR1XRR Railing Plug Installation...

Страница 76: ...in Table 14 The reference drawing key code can be found on the individual part label as shown in Figure 28 on Page 23 Refer to Figure 80 for side end designations Figure 80 Side End Designation Refer...

Страница 77: ...A SPLICE 3 8X1 1 4 LG BOLT WITH 2FW LW NUT 6 PER SIDE B ADJUST POSITION OF BOTTOM BRACKET AS REQUIRED TO SECURE BOTTOM OF LADDER TO LANDING PLATFORM PER RELEVANT REGULATIONS SPLICE LOWER LADDER BRACK...

Страница 78: ...Table 15 Figure 83 Fan Deck Ladder Installation Reference Drawing Arrangement Reference Drawing Drawing Number Page End Ladder to Fan Deck Installation TL0PRR 79 End Ladder to Fan Deck Extension Inst...

Страница 79: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 79 Figure 84 TL0PRR End Ladder to Fan Deck Installation...

Страница 80: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 80 Figure 85 TL0RRR End Ladder to Fan Deck Extension Installation...

Страница 81: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 81 Figure 86 TL0TRR Side to Fan Deck Installation...

Страница 82: ...nstallation Page 82 Motor Davit Assembly Installation The motor davit assembly is shown in Figure 87 Refer to Figure 88 for a detailed assembly and installation reference drawing Figure 87 Motor Davit...

Страница 83: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 83 Figure 88 TM00RR Mechanical Removal Assembly...

Страница 84: ...th factory mounted PCDs with stainless steel linkages and damper actuators can be provided The motor actuators are easily accessible The addition of optional factory mounted insulation to the hood and...

Страница 85: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 85 Figure 90 TN0ERR PCD Hood Installation...

Страница 86: ...igging Assembly Instructions Accessory Installation Page 86 Ladder Safety Cage Installation For ladder safety cage installation information refer to Figure 91 Figure 91 CLR028D Ladder Safety Cage Inst...

Страница 87: ...Rigging Assembly Instructions Accessory Installation Page 87 Fan Cowl Extension Installation For fan cowl extension installation information refer to Figure 92 Figure 92 CMR078 Fan Cowl Extension Ins...

Страница 88: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 88 Fan Guard Installation For fan guard installation information refer to Figure 93 Figure 93 CMR066 Fan Guard Installation...

Страница 89: ...T Rigging Assembly Instructions Accessory Installation Page 89 Discharge Attenuation Installation For discharge attenuation information refer to Figure 94 Figure 94 CNR027CR Discharge Attenuation Inst...

Страница 90: ...CXVT Rigging Assembly Instructions Accessory Installation Page 90 Intake Attenuation Installation For discharge attenuation information refer to Figure 95 Figure 95 CNR028B Intake Attenuation Installa...

Страница 91: ...CLOSED CIRCUIT COOLING TOWER CXVT EVAPORATIVE CONDENSER RIGGING ASSEMBLY INSTRUCTIONS baltimoreaircoil com 2023 Baltimore Aircoil Company 7600 Dorsey Run Road Jessup MD 20794 410 799 6200 RGRAFXV3 01_...

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