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Upgrade Kit A-1

MN1917

A.1

Introduction

A Flex+Drive

II

demonstration unit can be created by upgrading an existing Flex+Drive demonstration unit. The

upgrade kit provides the necessary parts to perform the upgrade.

An upgraded unit will not be identical to a new unit. Existing demonstration units incorporate a resolver motor;
correspondingly, the Flex+Drive

II

used for the upgrade must be a model designed for resolver feedback (catalog

numbers FPH

xxxxxx

-

R

xxx

).

New Flex+Drive

II

demonstration units use a motor and drive incorporating encoder feedback.

A.2

Dismantling the demonstration unit

Before dismantling the demonstration unit, inspect the layout of the cables and the way they have been clamped and
secured.

A.2.1

Removing the Flex+Drive

1. Ensure that all power has been removed from the demonstration unit for at least 5 minutes. This allows any high

voltages present on the Flex+Drive’s power connector to dissipate.

2. Unplug all connectors from the front of the Flex+Drive, but do not remove any of the individual crimp connectors

from the 9-pin Phoenix connector (the power connector). Some D-type plugs may require a small screwdriver to
loosen the jack screw(s) before they can be removed.

3. Remove the earth bolt from the top of the Flex+Drive and disconnect the earth wire. Cut any cable ties that have

been used to secure cables to the drive.

4. Loosen the bolts attaching the Flex+Drive to the back plate of the demonstration unit. Remove the Flex+Drive.

5. The motor’s nameplate will now be visible on the side of the motor. Write down the catalog number of the motor,

for example BSM50A175AA. The catalog number will be needed later.

A.2.2

Removing the motor resolver cable

When viewed from the front of the demonstration unit, the motor’s resolver cable is connected to the left socket on
the motor, and is the thinner of the two motor cables.

1. Cut any cable ties that have been used to secure the resolver cable to the motor power cable or drive.

2. Unscrew the resolver connector by rotating its knurled collar.

3. Remove the resolver cable.

A

Upgrade Kit

A

Содержание Flex+DriveII

Страница 1: ...Flex DriveII Demonstration Unit SERVO DRIVE Operating Manual 03 02 MN1917...

Страница 2: ......

Страница 3: ...itches 4 1 4 1 2 Basic controls output LEDs 4 1 4 1 3 Analog input 4 2 4 2 Demonstration files 4 3 4 2 1 Preparation 4 3 4 2 2 Opening Mint mnt program files 4 3 4 3 Preset moves 4 4 4 3 1 Testing Pre...

Страница 4: ...2 Dismantling the demonstration unit A 1 A 2 1 Removing the Flex Drive A 1 A 2 2 Removing the motor resolver cable A 1 A 2 3 Removing the side panel control panel and blanking plate A 2 A 2 4 Removin...

Страница 5: ...dustrial power installations The connection and control of drives is a skilled operation disassembly or repair must not be attempted In the event that a drive fails to operate correctly contact the pl...

Страница 6: ...1 2 General Information MN1917...

Страница 7: ...ity and current control preset and point to point moves and gearing H Auto tuning wizard including position loop and software oscilloscope facilities H 8 optically isolated digital inputs H 3 opticall...

Страница 8: ...2 2 Introduction MN1917...

Страница 9: ...y and serial cable A PC will be necessary to run the WorkBench v5 software 3 1 1 Controls and indicators Fuse Compartment 250V T5AL Power on off switch AC power socket On Off On Off Output LEDs Input...

Страница 10: ...on the side of the base unit After a brief startup sequence the Status LED on the front of the Flex DriveII should display a minus sign This indicates that the drive is currently disabled but ready f...

Страница 11: ...plete click on Flex DriveII in the list to select it Note If the Flex DriveII is not listed check the serial lead between the MintDriveII and the PC Check the demonstration unit is turned on Check tha...

Страница 12: ...ct motor by Catalog number option For new demonstration units enter BSM 50N 133 A E For upgraded units enter the motor catalog number that was noted during the upgrade procedure section A 2 1 Confirm...

Страница 13: ...be reset and after a few seconds the parameter table will be uploaded from the Flex DriveII and saved This file contains all the tuning parameters for the Flex DriveII and will be needed in the follo...

Страница 14: ...9 In the Profile Parameters area click Go The Flex DriveII will perform another test move The graph will show that the response of the system is now faster than before as a result of changing the band...

Страница 15: ...connector so they can be used to simulate digital inputs 1 In the WorkBench v5 toolbox click Application then click the Edit Debug icon This will ensure that the Spy window is displayed 2 At the botto...

Страница 16: ...input on connector X3 pins 1 and 2 On the demonstration unit the Analog In 0 potentiometer on the control panel is already wired to this connector so can be used to simulate an analog input 1 If Edit...

Страница 17: ...manual in sequence and have not used Fine tuning or adjusted any other parameters this step is not necessary 3 In WorkBench v5 choose Tools Parameter Table Download from the menu 4 Select the paramet...

Страница 18: ...Presets mode an interactive table allows you to setup preset moves with each preset shown on a separate row WorkBench v5 reads the current preset data from the Flex DriveII whenever you switch to Pre...

Страница 19: ...able below Preset index Bit pattern sum Input switch 0 Bit pattern value 1 Input switch 1 Bit pattern value 2 Input switch 2 Bit pattern value 4 Input switch 3 Bit pattern value 8 0 0 0 0 0 1 1 0 0 0...

Страница 20: ...ou to setup actions with each action shown on a separate row WorkBench v5 reads the current PLC Task data from the Flex DriveII whenever you switch to PLC Task mode PLC Task tables can also be saved i...

Страница 21: ...able The PLC condition If User Input 4 has become true so the corresponding PLC action User Output 0 has been performed Input switch 5 works in the same way controlling output LED 1 4 Set input switch...

Страница 22: ...4 8 Basic Demonstrations MN1917...

Страница 23: ...some of the major features of the Flex DriveII All the necessary demonstration files should have already been copied to the host PC s hard disk as described in section 4 2 1 When selecting files for d...

Страница 24: ...2 as shown in Table 2 Tool Bit pattern sum Input switch 0 Bit pattern value 1 Input switch 1 Bit pattern value 2 Input switch 2 Bit pattern value 4 0 Off Off Off 1 On Off Off 2 Off On Off 3 On On Off...

Страница 25: ...Set input switch 4 to the on position Output LED 0 will be illuminated If the input switch is moved to the off position the LED will be turned off In the program this action is controlled by the line...

Страница 26: ...ate encoder following 3 Set input switch 1 to the on position The axis will now follow an internally generated virtual master 4 Turn the Analog Input 0 potentiometer to adjust the speed of the virtual...

Страница 27: ...ital inputs 1 Confirm that input switches 2 and 3 are in the off position 2 Set input switch 1 to the off position to follow the Master Encoder 3 Rotate the Master Encoder to confirm that for one turn...

Страница 28: ...g through the manual in sequence you must download your parameter file See section 4 2 1 steps 3 to 5 if you are not sure how to do this 5 5 2 Starting the project 1 Start Microsoft Excel 2 On the men...

Страница 29: ...a new button in the Toolbox 4 Click the Mint Controller button to select it Then in UserForm1 click and drag to draw a small box When you release the mouse a MintController object will be placed on th...

Страница 30: ...will show a list of properties for the button The Name and Caption properties should now be changed to make the button easier to use The Name property is the most important because it is used by the p...

Страница 31: ...nd Sub are essential and must not be deleted All code for a button must be entered between these two lines 2 Type the lines MintController1 setFlexPlusDrive2Link 2 1 57600 True MintController1 getAAAB...

Страница 32: ...o the normal spreadsheet view 2 Click the Close Window button at the top of the Excel spreadsheet window 3 Choose File Open Locate the example file VBA xls and click Open 4 Click the Visual Basic Edit...

Страница 33: ...PHDEMO EN 115 FPHDEMO EN 230 Input voltage 115VAC 230VAC Flex DriveII type FPH1A02TB EN20 FPH2A02TB EN20 Flex DriveII feedback type Encoder Motor BSM50N133AE Dimensions HxWxD 368mm x 144mm x 296mm 14...

Страница 34: ...6 2 Specifications MN1917...

Страница 35: ...all connectors from the front of the Flex Drive but do not remove any of the individual crimp connectors from the 9 pin Phoenix connector the power connector Some D type plugs may require a small scr...

Страница 36: ...panel 2 Remove the four corner bolts on the control panel Carefully withdraw the control panel 3 Remove the four corner bolts on the blanking plate Remove the blanking plate A 2 4 Removing the cables...

Страница 37: ...l panel connectors to the PCB on the rear of the control panel 4 Reconnect the black red twisted pair power cable plug to the two pin header on the edge of the PCB 5 Mount the control panel on the fro...

Страница 38: ...sult in an unsafe demonstration unit or unwanted electrical noise 1 Reconnect the 9 pin Phoenix plug to connector X1 on the Flex DriveII Check that all the crimp connectors have remained securely fast...

Страница 39: ...m 5 3 PLC Task 4 6 testing 4 7 using with presets 4 7 Preparation 4 3 Preset moves 4 4 testing 4 5 Tool changer 5 2 Drive enable switch 3 2 F Features 2 1 Files opening 4 3 Fine tuning mode 3 5 Follow...

Страница 40: ...Index MN1917...

Страница 41: ......

Страница 42: ...Printed in UK Baldor UK Ltd Baldor Electric Company P O Box 2400 Ft Smith AR 72902 2400 Tel 479 646 4711 Fax 479 648 5792 www baldor com LT0162A00...

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