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AWA Troubleshooting 

clipped together. If one or more of the leads indicates a much different value the 
following conditions may exist: 

 
Broken test lead, verify test lead integrity with an ohm-meter, check for loose or broken 
test leads, clips. 
 
Pitted high voltage relay contact on the indicated test lead, re-run the test several times. If 
a value change is seen, the relay may need to be replaced. 
 
Welded high voltage relay on the suspect test lead. If connected to live AC circuits, these 
relays may be damaged or welded in the N.C. position. 
 
 

14. AWA always reports 2001 ohms on the 

resistance balance test; HiPot and surge 

tests appear to work normally. 

 
 
a.  In AWA Series II tester, it was possible for the 80-125 board to be unseated after 

rough handling. Remove the top lid, and verify the presence of the 80-125 board in 
it’s mother board slot. Also verify the presence of the Neoprene foam stripping on the 
top of the case that should hold the card in place. 

 
b.  Bad or damaged 80-125 winding resistance board. 
 
c.  Broken or damaged test leads 
 
d.  Faulty 80-100 AD/IO 

 

15. AWA resistance test works normally, 

HiPot and surge do not. 

 
 
a.  In this case, it is almost always a problem with the 80-124 HVDC board; it does not 

influence the resistance tests very much. For example: on occasion the DC/DC 
converter used on this card has been knocked out of it’s socket due to rough handling. 
Replacement fixes the problem. 

 
b.  Damaged or welded Surge/Hi-Pot relay: 
 

Содержание AWA Series

Страница 1: ...may be reached toll free at 800 752 8272 or 970 282 1200 for assistance Step 1 Basic Information Take down all basic instrument information including the following Model example AWAIII Serial example...

Страница 2: ...the waveforms displayed on the tester If you have a FAX available send a draft to 970 282 1010 attn Applications Common Application Problems There are a few common application related problems which m...

Страница 3: ...on the next page The test coil probably has too high an impedance to get a good working pattern The coil may be very high in resistance and turns count The inability to surge test this coil or group...

Страница 4: ...tion Disconnect the test leads from the motor and isolate the tester from any grounded surface Reduce the Output to minimum and attempt a Hipot test with an open lead condition Your display should ind...

Страница 5: ...hese questions the unit is probably operational and indicating you have an open AC line ground connection In the case of numbers 1 through 3 above use an outlet tester to assure proper wiring connecti...

Страница 6: ...wo party operation Always know what test is being performed and WHEN Never attempt a Burn Out of a detected fault with the tester Warranty Return Please review the Warranty Notes and Shipment sections...

Страница 7: ...____________ Phone Number ___________________ Fax __________________________ From the Name Plate on the back of the Tester Baker Product Number ___________________________________________ Model Number...

Страница 8: ...VGA monitor is plugged in 10 AWA never properly concludes a PI test always stops after 5 minutes 11 AWA tester gives a HiPot rip at the activation of every meg ohm HiPot PI test after transport to a...

Страница 9: ...80 123 FAST A D board they will not properly function 25 AWA no longer works after installing a newer version of Analyzer software 26 AWA does not properly save results reporting Unable to update temp...

Страница 10: ...12mm black hex head screws that secure the bottom chassis to the left and right side case L brackets Two are located to the left of the CRT shield two are located to the right of the high voltage tran...

Страница 11: ...successful it will take over the last know good configuration and replace it It is not a tool designed to remove software just a tool designed to help bail out an improper installation b Do not instal...

Страница 12: ...k card is installed a Windows NT is NOT a plug n play capable operating system it may not properly accept a new circuit card without a rebuild of the operating system Check the Microsoft website http...

Страница 13: ...m 80 MB to 30 GB at the time of this writing AWA testers manufactured since 2000 have included vibration dampers on the hard disk These dampers can be retrofitted to ANY AWA manufactured since 1996 b...

Страница 14: ...een the problem is related to the LCD display 9 AWA has a black gray screen with very faint text seen and VGA output appeasrs normal when an external VGA monitor is plugged in a All AWA testers have w...

Страница 15: ...will not apply high voltages without a safety ground 13 AWA gives unbalanced resistance results such as 188 257 189 Ohms on a known good three phase motor a Occasionally it is possible for the auto ra...

Страница 16: ...tests appear to work normally a In AWA Series II tester it was possible for the 80 125 board to be unseated after rough handling Remove the top lid and verify the presence of the 80 125 board in it s...

Страница 17: ...own or damaged U10 IC on the 80 100 AD IO board b Blown or damaged 80 124 HVDC board 17 AWA reaches an arbitrary test voltage for the surge test then stops a Blown or damaged U10 IC on the 80 100 AD I...

Страница 18: ...ms across center to shield when disconnected from the Fast A D board c AD IO control line INT EXT non functional on the 80 100 AD IO board d Connector DB15 J5 knocked loose from the front of the 80 12...

Страница 19: ...and the circuitry responsible for initiating a test Replace the entire assembly or the following I C s b U31 32 Mux08 multi plexers c U10 DAC d U22 AMP01 e U11 SMP11GY f U6 ADC912 g The ADC clock cry...

Страница 20: ...application Don t just hit the circuit breaker You may damage or destroy Windows NT the AWA operating system b This message is almost always related to the 80 100 AD IO board and the circuitry respons...

Страница 21: ...lling newer AWA software to the AWA be sure to select the option for Custom install and then ANALYZER SOFWARE during the install shield process If the user installs the DESKTOP software during a TYPIC...

Страница 22: ...navigate to this file open it edit the following entries and save it b TestSetupPSWRD baker enter what the new password c Password bakerpas enter a new password d Note make sure the file is not set t...

Страница 23: ...e 80 129 stack board If an AWA unit is being serviced be sure to replace this board with the 80 129 002 stack board b Remove the G test lead from the motor switch gear and repeat the surge test If the...

Страница 24: ...5 came from the factory with Micro Solutions Backpack CD R Read Only CDROM This included the BP32DRV sys driver When read write CD ROMs became available the program wrote new drivers to the disk calle...

Страница 25: ...suppressors on the AC line power entry module Remove them replace with MOV s rated for 330VAC b AWA testers were supplied with PATRIOT and SOLA HEVI DUTY un interruptible power supplies between seria...

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