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Masoneilan 37002 Series MiniTork II Valve (w/actuator Model 33) Instruction Manual  |  19

Copyright 2020 Baker Hughes Company. All rights reserved.

For Actuator Model 33 NEW Version (Figure 25)

A.  Replace spring (90) into lower diaphragm case (91).
B.   Replace  locknut  (93)  on  rod  end  bearing  (94)  and  

screw  rod  end  bearing  into  stem/rod  subassembly  

(77).

C.   Install  stem/rod  subassembly  (77)  and  clevis  diaphragm 

plate (78) using pin clevis (79).

D.  Secure with retaining rings (81).
E.   Refer  to  Actuator  Diaphragm  Replacement  Section 

and complete Steps J through M.

Reassembly of Actuator to Bracket

With the valve body assembled to the bracket, determine action 

desired and proceed as follows:
A.  Ensure stop (92) is in place in the actuator.
B.   Replace  the  actuator  on  the  bracket  in  the  

appropriate  hole  for  desired  action  and  ensure  that  

the  rod  end  bearing  (94)  is  straddled  by  the  lever  (33)  

(or levers if handwheel is supplied).

C.   Replace  lock  washers  (76)  hex  nuts  (75)  and  tighten  

securely.

D.   Rotate  the  vane  to  the  closed  position,  insuring  that  it  

is operating in the quadrant shown in Figure 11.

CAUTION

CAUTION

WARNING

DANGER

In order for the valve to operate properly and ensure 

tight shutoff for lined valves, the vane must operate In 

quadrant shown in Figure 11.

E.   Depending  on  the  valve  action  (air  to  close  or  air  to  

open), proceed to the appropriate following section.

Air to Open

A.   With  the  vane  in  the  closed  position,align  the  hole  in  

the  rod  end  bearing  (94)  with  the  hole  in  the  lever  (33)  

by  rotating  the  rod  end  bearing  in  the  proper  

direction.

B.  Install pivot pin (12) and retaining rings (11).
  

 

Note: On units equipped with a handwheel, spacers 

(10) must also be installed on either side of the rod end 

bearing.

C.   Ensure  that  lever  (33),  rod  end  bearing  and  actuator  

shaft are vertically aligned and tighten capscrew (34).

  

 

Note: On units equipped with a handwheel, ensure that 

both levers are as close together as possible and in 

vertical alignment with the rod end bearing and actuator 

stem, then tighten capscrews (34).

D.   Tighten hex nut (93) against the actuator stem (77).
E.  Replace front cover (13).
F.   Rotate  indicator  arm  (9)  to  indicate  closed  position  on  

the  valve  and  secure  in  place  by  tightening  clamp  

screw (32) and nut (70).

G.   If  the  unit  is  equipped  with  a  handwheel,  proceed  to  

Handwheel to Bracket Assembly Section.

H.   Replace  bottom  cover  (19),  side  covers  (56)  and  base  

cover (28).

Air to Close

A.   Ensure  that  the  vane  will  operate  in  the  quadrant  

shown  in  Figure  11  and  place  the  vane  in  the  closed  

position.

B.   Attach  a  temporary  air  supply  line  to  the  actuator  and  

apply  20  psi  of  air  pressure,  insuring  that  when  the  

rod  end  bearing  (94)  extends  it  is  straddled  by  the  

lever (33) (or levers if handwheel is supplied).

C.   Align  the  hole  in  rod  end  bearing  (94)  with  the  hole  

in  the  lever  (33)  by  rotating  the  rod  end  bearing  in  the  

proper direction.

D.  Install pivot pin (12) and retaining rings 11).
  

 

Note: If the unit is equipped with a handwheel, spacers 

(10) must be installed on each side of the rod end 

bearing (94).

E.  Tighten hex nut (93) against the actuator stem (77).
F.   Ensure lever (33) is vertically aligned with the rod end  

bearing  and  stem  assembly  and  tighten  lever  

capscrew (34).

  

 

Note: On units equipped with a handwheel, ensure both 

levers are as close together as possible and in vertical 

alignment with the rod end bearing and actuator stem 

then tighten capscrews (34).

G.   Relieve air pressure and remove temporary air line.
H.  Replace front cover (13).
I.   Rotate  the  indicator  arm  (9)  to  indicate  open  posi tion  

and  secure  in  place  by  tightening  clamp  screw  (32)  

and nut (70).

J.   If  the  unit  is  equipped  with  a  handwheel,  proceed  to  

the Handwheel to Bracket Assembly.

K.   Replace  bottom  cover  (19)  side  cover  (56)  and  base  

cover (28).

Handwheel Reassembly

To reassemble the handwheel, proceed as follows:
A.  Replace thrust washer (48) and handwheel pivot (46).
  

 

Note: The handwheel pivot is installed so that the 

recessed end is away from the thrust washer as shown 

in Figure 16.

B.  Install O-ring (50) in the groove.

 

Note: Do not lubricate O­ring.

C.    Apply  a  liberal  amount  of  lubricant  to  the  bearing  

race (49) and bearing (49A) and install, insuring there is one 

race on either side of the bearing.

D.  Install lock nut (71) and finger tighten only.
E.  Install retaining ring (47).

Содержание Masoneilan MiniTork II 37002 Series

Страница 1: ...Masoneilan 37002 Series MiniTork II Control Butterfly Valve with Actuator Model 33 Instruction Manual Rev B Baker Hughes Data Classification Public...

Страница 2: ...CULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE ME...

Страница 3: ...langes 8 Slip on Flanges 9 Screwed Flanges 9 Thin Wall Stainless Steel Pipe and Tubing 10 Outside Diameter O D Tubing 3 and Larger recommended by TAPPI 10 Inside Diameter I D Tubing Canadian Standard...

Страница 4: ...ures 17 Valve Body Reassembly Lined Valves 17 Valve Body Reassembly Unlined Valves 18 Vane and Shaft Pinning 18 Reassembly of Valve Body to Bracket 19 Actuator Reassembly 19 Reassembly of Actuator to...

Страница 5: ...ut prior notice The information contained in this manual in whole or part shall not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the i...

Страница 6: ...0 lb 250 lb and 300 lb ANSI flanges as well as DIN ND 10 16 25 and 40 metric flanges 2 Before installing the valve in the line clean piping and valve of all foreign materials such as welding chips sca...

Страница 7: ...the valve using the handwheel Note For lined valves the closed position is achieved when the vane makes full contact with the liner B If the valve is not equipped with a handwheel a portable regulated...

Страница 8: ...terference occurs If disc can rotate through 90 arc alignment is correct 3 Realign valve with pipe if there is interference 4 Reassemble If heavy wall piping or thin wall piping or tubing is used see...

Страница 9: ...valves Screwed Flanges Gaskets are required for unlined valves Gasket l D should be equal to pipe O D CAUTION CAUTION WARNING DANGER Screwed flanges are not recommended for use with lined valves Figur...

Страница 10: ...Size in Schedule 10S I D in Schedule 5S I D in 2 2 157 2 245 3 3 260 3 334 4 4 260 4 334 6 6 357 6 407 8 8 329 8 407 10 10 420 10 482 12 12 390 12 438 Table 2 O D Tubing 3 and Larger recommended by T...

Страница 11: ...eavy Wall Pipe 2 3 and 4 Valves The 2 3 and 4 MiniTork Butterfly valves both lined and unlined may be mounted in Schedule 80 pipe lines in the standard manner without disc pipe interference See sectio...

Страница 12: ...acket Note The handwheel is always installed so it operates against the actuator spring force The handwheel is always located on the same side of the bracket as the actuator See Figures 12 and 13 Depe...

Страница 13: ...83 removed stop 80 diaphragm 85 diaphragm plate 88 and spring guide 89 may now be separated from trunion block and stem subassembly M Clean all mating sealing surfaces which will come in contact with...

Страница 14: ...rewdriver between the upper and lower case 84 91 G Continue loosening the tension nuts 96 evenly approximately three turns each time insuring that the upper diaphragm case 84 and diaphragm 85 continue...

Страница 15: ...arate as the tension nuts are loosened the three turns If It does not before proceeding separate the upper diaphragm case 84 by tapping around the circumfer ence or Inserting the screwdriver between t...

Страница 16: ...pins 21 then drive out the pins Note Since the pins are tapered they can only be driven out one way They can only be driven out towards the peened end C Remove shaft 4 CAUTION CAUTION DANGER When usin...

Страница 17: ...to the closed position Note On lined valves the closed position is achieved when the circumference of the vane makes full contact with the liner DO NOT JAM THE VANE INTO THE LINER L Install packing 7...

Страница 18: ...rdless of body orientation studs are always positioned as shown for ease of access B Install bearing 16 in bracket 17 C Slide the valve shalt partly into the bracket opening D Ensure packing follower...

Страница 19: ...n hex nut 93 against the actuator stem 77 E Replace front cover 13 F Rotate indicator arm 9 to indicate closed position on the valve and secure in place by tightening clamp screw 32 and nut 70 G If th...

Страница 20: ...shaft F Rotate the handwheel until the groove in the lever arm 37 just makes contact with the lever arm pin 36 G Measure the distance as shown in Figure 24 and install handwheel stop subassembly as sh...

Страница 21: ...Front Cover 43 Cap Screw 84 Upper Diaphragm Case 14 Shaft Cover 44 Lock Washer 85 Diaphragm 15 Shaft Cover Screw 45 Pivot Pin 86 Cap Screw 16 Bearing 46 Handwheel Pivot 87 Hex Nut 17 Bracket 47 Retain...

Страница 22: ...must be installed as shown to work in the vane operating quadrant Figure 11 23 4in Figure 12 5 in Figure 13 Figure 14 Relationship of Holes Long Tension Bolts 4 Mounting Holes 1 4 NPT 140 Sq In Actuat...

Страница 23: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 23 Copyright 2020 Baker Hughes Company All rights reserved Figure 15 Actuator Type 33 Old version Figure 16...

Страница 24: ...24 Baker Hughes Copyright 2020 Baker Hughes Company All rights reserved Stem Bonnet Packing Stud Nut Packing Flange Reversed Pipe Bolt Flat Washer Figure 18 Figure 17 Actuator Type 33 Old version...

Страница 25: ...oneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 25 Copyright 2020 Baker Hughes Company All rights reserved Figure 19 Handwheel Mounting Bracket Disengaged Position Figure...

Страница 26: ...Size 2 Note 1 Note 1 No 19 166 Dia No 2 3 9 16 3 8 No 19 166 Dia No 2 4 3 4 1 2 No 19 166 Dia No 2 6 1 3 4 1 2 No 19 166 Dia No 2 8 2 1 4 1 2 1 4 No 5 10 3 1 1 4 No 5 12 3 3 4 1 1 4 No 5 1 On 2 valve...

Страница 27: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 27 Copyright 2020 Baker Hughes Company All rights reserved Figure 23...

Страница 28: ...28 Baker Hughes Copyright 2020 Baker Hughes Company All rights reserved If L Dimension is Use Handwheel Orientation More Than in But Less Than in 5 543 A 5 543 5 777 B 5 778 C A B C Figure 24...

Страница 29: ...37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 29 Copyright 2020 Baker Hughes Company All rights reserved Figure 25 Actuator Type 33 New version case Type B 70 sq in and Type C...

Страница 30: ...4140 NYLON type polyamide insert 83 Screw 1 2 20 UNF A 307 84 Upper cover A 283 Gr D 85 Diaphragm Linen faced polydien RAYON faced NEOPREN type 86 Cover screw A 307 87 Nut A 307 88 Diaphragm plate A 2...

Страница 31: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 31 Copyright 2020 Baker Hughes Company All rights reserved...

Страница 32: ...ent information The Baker Hughes logo Masoneilan and MiniTork are trademarks of Baker Hughes Company Other company names and product names used in this document are the registered trademarks or tradem...

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