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16  |  Baker Hughes

Copyright 2020 Baker Hughes Company. All rights reserved.

Handwheel Disassembly

A.   Remove pivot pins (45) and remove bracket (42).
B.   Loosen  and  remove  capscrews  (72),  spacer  (73),  stop  

(74) and stop collar (75).

  

 

Note: If the handwheel will be reassembled to the valve 

in the same orientation, note the assembly sequence of 

spacers (73) and stop (74) when disassembling , since 

they should be reassembled in the same sequence.

C.   Remove  handwheel  subassembly  from  handwheel  

shaft (41).

D.   Remove  retaining  ring  (47),  then  loosen  and  remove  

locknut (71).

E.   Remove bearing race (49B) and bearing (49A).
F.   Remove  handwheel  pivot  (46),  O-ring  (50)  and  thrust  

washer (48).

G.   Refer to Handwheel Reassembly Section for reassembly.

Body Removal

A.   Refer  to  Actuator  Removal  Section  and  complete  

Steps A through E.

B.   If  the  unit  is  equipped  with  a  handwheel,  refer  to  

Handwheel  Removal  Section  and  complete  Steps  A  

through D.

C.   Loosen  indicator  arm  (9)  by  loosening  clamp  screw  

(32) and nut (70).

  

 Note: At this time using ink or a small dab of paint, mark 

the relative position of one spline on the shaft (4) to the 

lever (33).During reassembly these marks will be used 

to correctly align lever on shaft.

D.  Loosen lever capscrew (34).
E.  Remove packing flange nuts (23A).
F.  Remove body stud nuts (23) and lockwashers (24).
G.  Separate body subassembly (1) from bracket (17).

  

 Note: Two tapered pieces of steel long enough to apply 

leverage are placed between the body bonnet flange and 

the bracket 180 ° apart and pressure applied evenly to 

separate the body from the bracket. In some instances, 

the bearing (16) may also come out of the bracket 

during this procedure, simply continue separating body 

and bracket and remove bearing (16) indicator arm (9), 

lever (33) and packing flange (22).

Body Disassembly

A.   Remove  packing  follower  (8)  then  using  a  packing  

hook, remove all packing (7).

B.   Using  a  small  grinding  wheel,grind  off  the  peened  

ends of the shaft pins (21), then drive out the pins.

  

 

Note: Since the pins are tapered, they can only be driven 

out one way. They can only be driven out towards the 

peened end.

C.  Remove shaft (4).

CAUTION

CAUTION

WARNING

DANGER

When using heating devices, ensure that proper safe-

ty precautions are observed. Such items as the flam-

mability and toxicity of the control substance must be 

considered and proper precautions taken.

  

 

Note: Difficulty is sometimes encountered when 

removing the shaft from the valve. Application of heat to 

the valve while using one of the following methods may 

facilitate removal. IF THE VALVE IS LINED, HOWEVER, 

USE OF HEAT IS NOT RECOMMENDED.

D.   Replace  lever  (33)  on  splined  end  of  shaft  and  tighten  

capscrew  (34).  On  units  equipped  with  hand wheel  use  

both levers.

E.   

With lever tightened firmly and using a soft faced 

 

mallet,  tap  the  lever  (33)  as  close  to  the  shaft  as  

possible and remove the shaft (4).

  

 

Note: If the shaft cannot be removed by tapping 

tightened lever, Figure 18 illustrates an alternative 

method of removal. Using a pipe nipple of suitable size 

and length and reversing the packing flange and stud 

nuts as shown, the shaft may be jacked out of the body. 

For larger valves, the use of an additional washer and 

nipple to assist in holding the tightened lever is recom­

mended. The lever should be tightened at a point where 

the lever is flush with the end of the spline.

F.   The  components  which  should  come  out  with  the  

shall  (4)  are  the  bushing  (3),  spacer  tube  (5)  and  

packing adapter (6).

G.  Remove the vane from the body.
  

 

Note: If the valve is equipped with a liner, remove 

O­rings (27).

H.  Remove lower bushing (3) and spring (2).
  

 

Note: If the valve is lined, the liner must be pressed out 

of the body to gain access to the lower bushing (3). The 

spring (2) IS NOT USED in a lined valve. To remove the 

liner, place a heavy steel plate (which is no larger than 

the 0.D. of the liner) over the liner and support the body 

on V  blocks to allow clearance for the liner and press 

out the liner. Lower bushing (3) may now be removed.

I.   Refer  to  Valve  Body  Reassembly  Sections  -  Lined  and  

Unlined Valves for reassembly.

Содержание Masoneilan MiniTork II 37002 Series

Страница 1: ...Masoneilan 37002 Series MiniTork II Control Butterfly Valve with Actuator Model 33 Instruction Manual Rev B Baker Hughes Data Classification Public...

Страница 2: ...CULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE ME...

Страница 3: ...langes 8 Slip on Flanges 9 Screwed Flanges 9 Thin Wall Stainless Steel Pipe and Tubing 10 Outside Diameter O D Tubing 3 and Larger recommended by TAPPI 10 Inside Diameter I D Tubing Canadian Standard...

Страница 4: ...ures 17 Valve Body Reassembly Lined Valves 17 Valve Body Reassembly Unlined Valves 18 Vane and Shaft Pinning 18 Reassembly of Valve Body to Bracket 19 Actuator Reassembly 19 Reassembly of Actuator to...

Страница 5: ...ut prior notice The information contained in this manual in whole or part shall not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the i...

Страница 6: ...0 lb 250 lb and 300 lb ANSI flanges as well as DIN ND 10 16 25 and 40 metric flanges 2 Before installing the valve in the line clean piping and valve of all foreign materials such as welding chips sca...

Страница 7: ...the valve using the handwheel Note For lined valves the closed position is achieved when the vane makes full contact with the liner B If the valve is not equipped with a handwheel a portable regulated...

Страница 8: ...terference occurs If disc can rotate through 90 arc alignment is correct 3 Realign valve with pipe if there is interference 4 Reassemble If heavy wall piping or thin wall piping or tubing is used see...

Страница 9: ...valves Screwed Flanges Gaskets are required for unlined valves Gasket l D should be equal to pipe O D CAUTION CAUTION WARNING DANGER Screwed flanges are not recommended for use with lined valves Figur...

Страница 10: ...Size in Schedule 10S I D in Schedule 5S I D in 2 2 157 2 245 3 3 260 3 334 4 4 260 4 334 6 6 357 6 407 8 8 329 8 407 10 10 420 10 482 12 12 390 12 438 Table 2 O D Tubing 3 and Larger recommended by T...

Страница 11: ...eavy Wall Pipe 2 3 and 4 Valves The 2 3 and 4 MiniTork Butterfly valves both lined and unlined may be mounted in Schedule 80 pipe lines in the standard manner without disc pipe interference See sectio...

Страница 12: ...acket Note The handwheel is always installed so it operates against the actuator spring force The handwheel is always located on the same side of the bracket as the actuator See Figures 12 and 13 Depe...

Страница 13: ...83 removed stop 80 diaphragm 85 diaphragm plate 88 and spring guide 89 may now be separated from trunion block and stem subassembly M Clean all mating sealing surfaces which will come in contact with...

Страница 14: ...rewdriver between the upper and lower case 84 91 G Continue loosening the tension nuts 96 evenly approximately three turns each time insuring that the upper diaphragm case 84 and diaphragm 85 continue...

Страница 15: ...arate as the tension nuts are loosened the three turns If It does not before proceeding separate the upper diaphragm case 84 by tapping around the circumfer ence or Inserting the screwdriver between t...

Страница 16: ...pins 21 then drive out the pins Note Since the pins are tapered they can only be driven out one way They can only be driven out towards the peened end C Remove shaft 4 CAUTION CAUTION DANGER When usin...

Страница 17: ...to the closed position Note On lined valves the closed position is achieved when the circumference of the vane makes full contact with the liner DO NOT JAM THE VANE INTO THE LINER L Install packing 7...

Страница 18: ...rdless of body orientation studs are always positioned as shown for ease of access B Install bearing 16 in bracket 17 C Slide the valve shalt partly into the bracket opening D Ensure packing follower...

Страница 19: ...n hex nut 93 against the actuator stem 77 E Replace front cover 13 F Rotate indicator arm 9 to indicate closed position on the valve and secure in place by tightening clamp screw 32 and nut 70 G If th...

Страница 20: ...shaft F Rotate the handwheel until the groove in the lever arm 37 just makes contact with the lever arm pin 36 G Measure the distance as shown in Figure 24 and install handwheel stop subassembly as sh...

Страница 21: ...Front Cover 43 Cap Screw 84 Upper Diaphragm Case 14 Shaft Cover 44 Lock Washer 85 Diaphragm 15 Shaft Cover Screw 45 Pivot Pin 86 Cap Screw 16 Bearing 46 Handwheel Pivot 87 Hex Nut 17 Bracket 47 Retain...

Страница 22: ...must be installed as shown to work in the vane operating quadrant Figure 11 23 4in Figure 12 5 in Figure 13 Figure 14 Relationship of Holes Long Tension Bolts 4 Mounting Holes 1 4 NPT 140 Sq In Actuat...

Страница 23: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 23 Copyright 2020 Baker Hughes Company All rights reserved Figure 15 Actuator Type 33 Old version Figure 16...

Страница 24: ...24 Baker Hughes Copyright 2020 Baker Hughes Company All rights reserved Stem Bonnet Packing Stud Nut Packing Flange Reversed Pipe Bolt Flat Washer Figure 18 Figure 17 Actuator Type 33 Old version...

Страница 25: ...oneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 25 Copyright 2020 Baker Hughes Company All rights reserved Figure 19 Handwheel Mounting Bracket Disengaged Position Figure...

Страница 26: ...Size 2 Note 1 Note 1 No 19 166 Dia No 2 3 9 16 3 8 No 19 166 Dia No 2 4 3 4 1 2 No 19 166 Dia No 2 6 1 3 4 1 2 No 19 166 Dia No 2 8 2 1 4 1 2 1 4 No 5 10 3 1 1 4 No 5 12 3 3 4 1 1 4 No 5 1 On 2 valve...

Страница 27: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 27 Copyright 2020 Baker Hughes Company All rights reserved Figure 23...

Страница 28: ...28 Baker Hughes Copyright 2020 Baker Hughes Company All rights reserved If L Dimension is Use Handwheel Orientation More Than in But Less Than in 5 543 A 5 543 5 777 B 5 778 C A B C Figure 24...

Страница 29: ...37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 29 Copyright 2020 Baker Hughes Company All rights reserved Figure 25 Actuator Type 33 New version case Type B 70 sq in and Type C...

Страница 30: ...4140 NYLON type polyamide insert 83 Screw 1 2 20 UNF A 307 84 Upper cover A 283 Gr D 85 Diaphragm Linen faced polydien RAYON faced NEOPREN type 86 Cover screw A 307 87 Nut A 307 88 Diaphragm plate A 2...

Страница 31: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 31 Copyright 2020 Baker Hughes Company All rights reserved...

Страница 32: ...ent information The Baker Hughes logo Masoneilan and MiniTork are trademarks of Baker Hughes Company Other company names and product names used in this document are the registered trademarks or tradem...

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