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1  |  Baker Hughes

Copyright 2021 Baker Hughes Company. All rights reserved.

Safety Information

Important - Please read before installation

These instructions contain 

DANGER

WARNING

, and 

CAUTION

 

labels, where necessary, to alert you to safety related or other 

important information. Read the instructions carefully before 

installing and maintaining your control valve. 

DANGER

 and 

WARNING

 hazards are related to personal injury. 

CAUTION

 

hazards involve equipment or property damage. Operation 

of damaged 

equipment can, under certain operational 

conditions, result in degraded process system performance 

that can lead to injury or death. Total compliance with all 

DANGER

WARNING

, and 

CAUTION

 notices is required for safe 

operation.

This is the safety alert symbol. It alerts you to potential personal 

injury hazards. Obey all safety messages that follow this symbol 

to avoid possible injury or death.

Indicates a potentially hazardous situation which, if not avoided, 

could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, 

could result in serious injury.

Indicates a potentially hazardous situation which, if not avoided, 

could result in minor or moderate injury.

When used without the safety alert symbol, indicates a 

potentially hazardous situation which, if not avoided, could 

result in property damage.

Note: Indicates important facts and conditions.

About this Manual

• 

The information in this manual is subject to change without 

prior notice.

• 

The information contained in this manual, in whole or part, 

shall not be transcribed or copied without Baker Hughes’s 

written permission.

• 

Please report any errors or questions about the information in 

this manual to your local supplier.

• 

These instructions are written specifically for the 21009 Series 

Control Valves, and do not apply for other valves outside of 

this product line.

Useful Life Period

The current estimated useful life period for the 21009 Series Control 

Valve is 25+ years. To maximize the useful life of the product, it 

is essential to conduct annual inspections, routine maintenance 

and ensure proper installation to avoid any unintended stresses 

on the product. The specific operating conditions will also impact 

the useful life of the product. Consult the factory for guidance on 

specific applications if required prior to installation.

Warranty

Items sold by Baker Hughes are warranted to be free from defects 

in materials and workmanship for a period of one year from the 

date of shipment provided said items are used according to 

Baker Hughes recommended usages. Baker Hughes reserves 

the right to discontinue manufacture of any product or change 

product materials, design or specifications without notice.

Note: Prior to installation:

• 

The control valve must be installed, put into service and 

maintained  by  qualified  and  competent  professionals  who 

have undergone suitable training.

• 

All surrounding pipe lines must be thoroughly flushed to ensure 

all entrained debris has been removed from the system.

• 

Under certain operating conditions, the use of damaged 

equipment could cause a degradation of the performance of 

the system which may lead to personal injury or death.

• 

Changes to specifications, structure, and components used 

may not lead to the revision of this manual unless such 

changes affect the function and performance of the product.

Содержание Masoneilan 21009 Series

Страница 1: ...Masoneilan 21009 Series Cage Guided Globe Valve Instruction Manual Rev A Baker Hughes Data Classification Public ...

Страница 2: ...TICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION OPERATION OR MAINTENANCE SHOULD FUR THER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER OPERATOR S P...

Страница 3: ... 2 4 Installation 2 5 Air Piping 2 6 Body Disassembly Refer to Figure 9 3 6 1 Quick Change Trim 3 7 Maintenance and Repair 3 7 1 Lapping Seat 3 7 1 1 Quick Change Trim 3 7 2 Plug Stem Pinning 3 7 3 Packing Box 3 7 3 1 Braided PTFE with Carbon or aramid Core Standard 3 7 3 2 Flexible graphite rings optional See Figure 5 3 8 Valve Body Reassembly 6 8 1 Quick Change Trim 3 9 Actuator 6 ...

Страница 4: ...copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are written specifically for the 21009 Series Control Valves and do not apply for other valves outside of this product line Useful Life Period Thecurrentestimatedusefullifeperiodforthe21009SeriesControl Valve is 25 years To maximize t...

Страница 5: ...ith built in versatility making them well suited to handle a wide variety of process applications Standard construction offers a contoured plug 21109 Series with a quick change seat ring The heavy Cage plug guiding provides maximum support to ensure plug stability A series of reduced area trim is available to provide wide flow range capabilities in all valve sizes Tight Shutoff Class IV leakage is...

Страница 6: ...nce and repair procedures These procedures assume the availability of standard shop tools and equipment 7 1 Lapping Seat Lapping is the process of working the valve plug against the seat ring with an abrasive to produce a close fit If valve leakage is excessive lapping becomes necessary The plug and seat ring seating surfaces should be free of large scratches or other defects and the contact surfa...

Страница 7: ...se jaw assembly in a vise Lock two nuts against each other on the end of the new plug stem and screw the stem solidly into the plug using a wrench on the upper nut When properly assembled the reference mark see Section A above should be flush with the end of the plug guide C Drilling the new Parts If the plug is already fully drilled typical for 440 C hardened stainless steel material or solid Ste...

Страница 8: ...ring 7 must also be removed to gain access to lower packing rings D Replace packing rings 6 Note Assemble and compress rings one at a time into packing box The skive cut of each packing ring must be placed about 120 degrees apart Note On valves equipped with an optional lubricator connection refer to Figure 7 for correct amount of rings to place under the lantern ring 7 E Replace packing follower ...

Страница 9: ...the flow center line Care must be taken to ensure that the cage seat and bonnet are properly aligned in the body Cage should be installed with parts at lower end near seat ring Tighten nuts 10 until metal to metal contact is obtained with proper bolt torque Refer to Figure 8 for proper bolt torque and tightening sequence specifications G lnsert packing 6 and lantern ring 7 on valve equipped with a...

Страница 10: ...r Hughes Copyright 2021 Baker Hughes Company All rights reserved Figure 2 Typical Install Figure 4 Lubricator Connection Option Figure 2 Seat Lapping Device Figure 5 Flexible graphite rings arrangement Option ...

Страница 11: ...ion Plug Guide Dia A Pin Stem Dia B Pin hole Dia C D X in mm in mm in mm in mm in mm 1 50 38 10 1 2 12 70 0 138 3 50 1 25 32 0 50 12 7 2 00 50 80 1 2 12 70 0 138 3 50 1 25 32 0 50 12 7 2 38 60 32 3 4 19 05 0 197 5 0 1 88 47 5 0 75 19 0 3 00 76 20 1 25 40 0 197 5 00 2 50 63 5 1 00 25 5 Valve Size Quantity of Packing Rings 6 in mm Expanded GraphiteW backup Rings150 Total Total 3 to 4 80 to 100 6 7 6...

Страница 12: ... 0 444 0 22 3 6 150 900 8 1 1 4 8UN 2A 31 9 162 7 13 6 1500 8 1 3 4 8UN 2A 241 0 315 0 17 1 8 200 900 8 1 1 2 8UN 2A 54 2 284 8 15 6 1500 12 1 3 4 8UN 2A 241 0 315 0 17 1 Notes 1 Do not exceed Maximum Torque values listed 2 Tighten in increments until required torque levels are reached 3 Reject assembly if metal to metal contact is not achieved after reaching Maximum Torque 4 Torque requirements s...

Страница 13: ...ame Ref Part Name 1 2 3 4 5 6 7 8 Plug Stem Packing Flange Stud Packing Flange Stud Nut Packing Flange Packing Follower Packing Lantern Ring optional Bonnet 9 10 11 12 13 14 15 16 Body Stud Body Stud Nut Body Gasket Cage Seat Ring Seat Ring Gasket Plug Plug Pin 17 18 Body Drive Nut Recommended spare parts Figure 9 21009 Series Cage Guided Globe Valve ...

Страница 14: ...pany Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN 21009 IOM 31434A 0521 05 2021 bakerhughes com Tech Field Support Warranty Phone 1 866 827 5378 valvesupport bakerhughes com Direct Sales Office Locations Australia Brisbane Phone 61 7 3001 4319 Perth Phone 61 8 6595 7018 Melbourne Phone 61 3 8807 6002 Brazil ...

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