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Masoneilan 21009 Series Cage Guided Globe Valve Instruction Manual  |  2

Copyright 2021 Baker Hughes Company. All rights reserved.

2nd

4th

3rd

2nd

1st

1st

5th

6th

Body 

Size

10

51 - Cylinder Double acting
52 -  Spring Cylinder  

Air to Open

53 -  Spring Cylinder  

Air to Close

87 -  Spring Diaphragm  

Air to Close

88 -  Spring Diaphragm  

Air to Open

Actuator Type

Plug  

Type

0. Undefined
1. Contoured

Flow   

Characteristics

0. Undefined
1. Linear
2. Equal Percentage
3. Modified Percentage

Optional    

Configuration 

EB. Extension Bonnet

Seat  

Type

9.  Metal and  

Retainer  
Guide

Figure 1 - Numbering System

1. Introduction

The following instructions should be thoroughly reviewed 

and understood prior to installing, operating or performing 

maintenance on this equipment .Throughout the text, safety 

and/or caution notes will appear and must be strictly adhered to, 

otherwise, serious injury or equipment malfunction could result . 
Baker Hughes has a highly skilled After Sales Department 

available for start-up, maintenance and repair of our valves and 

component parts. 
Arrangements for this service can be made through your 

local Masoneilan representative or sales department. When 

performing maintenance use only Masoneilan replacement 

parts. Parts are obtainable through your local representative or 

spare parts department. When ordering parts, always include 

model and Serial Number of the unit being repaired. 

2. General

These installation and maintenance instructions apply to all 

sizes and ratings of the 21009 Series control valves regardless 

of the type of trim used. 
21009 Series single ported Cage guided control valves are 

designed with built in versatility making them well-suited to 

handle a wide variety of process applications.
Standard construction offers a contoured plug (21109 Series) 

with a quick change seat ring. The heavy Cage plug guiding 

provides maximum support to ensure plug stability. 
A series of reduced area trim is available to provide wide flow 

range capabilities in all valve sizes. 
Tight Shutoff Class IV leakage is standard. Optional constructions 

meet IEC 534-4 and ANSI/FCI 70.2 Class V requirements. 
Recommended spare parts required for maintenance are listed 

in the Parts Reference table on page 10. The model number, 

size, rating and serial number of the valve are shown on the 

identification tag located on the actuator. Refer to Figure 1 for 

the 21009 series numbering system.

3. Unpacking

Care must be exercised when unpacking the valve to prevent 

damage to the accessories and component parts. Should 

any problems arise, contact your local GE’s Masoneilan 

representative or sales department. 

4. Installation

4.1

  Before installing the valve in the line, clean piping and 

valve of all foreign material such as welding chips, scale, 

oil, grease or dirt. Gasket surfaces should be thoroughly 

cleaned to ensure leak-proof joints.

4.2

  To allow for in-line inspection, maintenance or removal of 

the valve without service interruption, provide a manually 

operated stop valve on each side of the 21009 Series valve 

with a manually operated throttling valve mounted in the 

by-pass line (See Figure 2).

4.3

  The valve must be installed so that the controlled substance 

will flow through the valve in the direction indicated by the 

flow arrow located on the body.

 

• With contoured plug : flow-to-open

4.4

  For heat-insulated installation, do not insulate the valve 

bonnet. Take necessary protective measures relate to 

personal safety.

Содержание Masoneilan 21009 Series

Страница 1: ...Masoneilan 21009 Series Cage Guided Globe Valve Instruction Manual Rev A Baker Hughes Data Classification Public ...

Страница 2: ...TICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION OPERATION OR MAINTENANCE SHOULD FUR THER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER OPERATOR S P...

Страница 3: ... 2 4 Installation 2 5 Air Piping 2 6 Body Disassembly Refer to Figure 9 3 6 1 Quick Change Trim 3 7 Maintenance and Repair 3 7 1 Lapping Seat 3 7 1 1 Quick Change Trim 3 7 2 Plug Stem Pinning 3 7 3 Packing Box 3 7 3 1 Braided PTFE with Carbon or aramid Core Standard 3 7 3 2 Flexible graphite rings optional See Figure 5 3 8 Valve Body Reassembly 6 8 1 Quick Change Trim 3 9 Actuator 6 ...

Страница 4: ...copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are written specifically for the 21009 Series Control Valves and do not apply for other valves outside of this product line Useful Life Period Thecurrentestimatedusefullifeperiodforthe21009SeriesControl Valve is 25 years To maximize t...

Страница 5: ...ith built in versatility making them well suited to handle a wide variety of process applications Standard construction offers a contoured plug 21109 Series with a quick change seat ring The heavy Cage plug guiding provides maximum support to ensure plug stability A series of reduced area trim is available to provide wide flow range capabilities in all valve sizes Tight Shutoff Class IV leakage is...

Страница 6: ...nce and repair procedures These procedures assume the availability of standard shop tools and equipment 7 1 Lapping Seat Lapping is the process of working the valve plug against the seat ring with an abrasive to produce a close fit If valve leakage is excessive lapping becomes necessary The plug and seat ring seating surfaces should be free of large scratches or other defects and the contact surfa...

Страница 7: ...se jaw assembly in a vise Lock two nuts against each other on the end of the new plug stem and screw the stem solidly into the plug using a wrench on the upper nut When properly assembled the reference mark see Section A above should be flush with the end of the plug guide C Drilling the new Parts If the plug is already fully drilled typical for 440 C hardened stainless steel material or solid Ste...

Страница 8: ...ring 7 must also be removed to gain access to lower packing rings D Replace packing rings 6 Note Assemble and compress rings one at a time into packing box The skive cut of each packing ring must be placed about 120 degrees apart Note On valves equipped with an optional lubricator connection refer to Figure 7 for correct amount of rings to place under the lantern ring 7 E Replace packing follower ...

Страница 9: ...the flow center line Care must be taken to ensure that the cage seat and bonnet are properly aligned in the body Cage should be installed with parts at lower end near seat ring Tighten nuts 10 until metal to metal contact is obtained with proper bolt torque Refer to Figure 8 for proper bolt torque and tightening sequence specifications G lnsert packing 6 and lantern ring 7 on valve equipped with a...

Страница 10: ...r Hughes Copyright 2021 Baker Hughes Company All rights reserved Figure 2 Typical Install Figure 4 Lubricator Connection Option Figure 2 Seat Lapping Device Figure 5 Flexible graphite rings arrangement Option ...

Страница 11: ...ion Plug Guide Dia A Pin Stem Dia B Pin hole Dia C D X in mm in mm in mm in mm in mm 1 50 38 10 1 2 12 70 0 138 3 50 1 25 32 0 50 12 7 2 00 50 80 1 2 12 70 0 138 3 50 1 25 32 0 50 12 7 2 38 60 32 3 4 19 05 0 197 5 0 1 88 47 5 0 75 19 0 3 00 76 20 1 25 40 0 197 5 00 2 50 63 5 1 00 25 5 Valve Size Quantity of Packing Rings 6 in mm Expanded GraphiteW backup Rings150 Total Total 3 to 4 80 to 100 6 7 6...

Страница 12: ... 0 444 0 22 3 6 150 900 8 1 1 4 8UN 2A 31 9 162 7 13 6 1500 8 1 3 4 8UN 2A 241 0 315 0 17 1 8 200 900 8 1 1 2 8UN 2A 54 2 284 8 15 6 1500 12 1 3 4 8UN 2A 241 0 315 0 17 1 Notes 1 Do not exceed Maximum Torque values listed 2 Tighten in increments until required torque levels are reached 3 Reject assembly if metal to metal contact is not achieved after reaching Maximum Torque 4 Torque requirements s...

Страница 13: ...ame Ref Part Name 1 2 3 4 5 6 7 8 Plug Stem Packing Flange Stud Packing Flange Stud Nut Packing Flange Packing Follower Packing Lantern Ring optional Bonnet 9 10 11 12 13 14 15 16 Body Stud Body Stud Nut Body Gasket Cage Seat Ring Seat Ring Gasket Plug Plug Pin 17 18 Body Drive Nut Recommended spare parts Figure 9 21009 Series Cage Guided Globe Valve ...

Страница 14: ...pany Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN 21009 IOM 31434A 0521 05 2021 bakerhughes com Tech Field Support Warranty Phone 1 866 827 5378 valvesupport bakerhughes com Direct Sales Office Locations Australia Brisbane Phone 61 7 3001 4319 Perth Phone 61 8 6595 7018 Melbourne Phone 61 3 8807 6002 Brazil ...

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