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PREVENTIVE MAINTENANCE CHART
5
Service Support - M/C
Service Station Manual
PREVENTIVE MAINTENANCE CHART
Sr
.
No.
Activities / Check points
Recommended frequency
--
Service interval & Kms
Remarks
Servicing
1st
(Free)
2nd
(Free)
3rd
(Free)
4th
5th
6th
7th
8th
9th
10th
1
1th
12th
13th
14th
15th
16th
Kms
500 -
750
4500 -
5000
9500 -
10000
14500 -
15000
19500 -
20000
24500 -
25000
29500 -
30000
34500 -
35000
39500 -
40000
44500 -
45000
49500 -
50000
54500 -
55000
59500 -
60000
64500 -
65000
69500 -
70000
74500 -
75000
19
Check fault code, Clear fault
history
, Update latest hex file if
applicable
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
20
Non
-
sealed Drive chain wear**
-
Clean, Lubricate & adjust. Replace
if required
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
CL,L,A
During 1st Free Service :Use lint free
cloth for cleaning & SAE 90 oil for
lubrication without removing from
vehicle .During all other services:
Remove, Clean by Diesel & Lubricate
using molten chain grease.
21
Drive chain link lock
R
R
R
R
Replace at every 20000kms
22
Main stand & side stand both pivot
pin
C,L
C,L
C,L
C,L
Use recommended
AP
grease.
23
Steering play
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
24
Steering stem bearing & Cap
steering bearing (Plastic)**
C,CL,L
C,CL,L
C,CL,L
C,CL,L
C,CL,L
C,CL,L
C,CL,L
C,CL,L
Replace if required. Use Limaplex
grease for lubrication
25
Front fork oil & seal
C,R
C,R
C,R
C,R
C,R
C,R
C,R
R
C,R
C,R
C,R
C,R
C,R
R
C,R
C,R
C,R
Replace oil and oil seal + dust seal in
pair at every 30000 kms
26
Brake shoe / Pad for wear limit
C,R
C,R
C,R
C,R
R
C,R
C,R
R
C,R
C,R
R
C,R
C,R
R
C,R
C,R
R
Replace at every 15000 Kms
27
Brake cam cleaning & lubrication
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
Use
AP
grease.
28
1.
Check source of leakages if
any in the brake system.
2.
Check Front brake hose
condition.
3.
Check Brake fluid level and
top up, if needed.
C,A,R
C,A
C,A
C,A
C,A
C,A
C,A
R
C,A
C,A
C,A
C,A
C,A
R
C,A
C,A
C,A
Check &
T
op up DOT4 brake oil in
every service.
Replace brake oil & Master / Caliper
seals at every 30000kms
29
Rear sprocket fasteners for
looseness.
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
3.2
-
3.8 Kgf
-m
30
Rear wheel rubber shock dampers
for excess play
.
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
Replace rear wheel rubber shock
damper if required
Содержание GT 125X
Страница 1: ...Service Station Manual...
Страница 3: ...REVISION MATRIX Service Support M C Service Station Manual Sr No Rev No Date Reason for change 1 2 3 3...
Страница 88: ...84 Frame Torque Value Service Limit Special Tools Important SOP Hose Cable Routing Part Identification...
Страница 144: ...140 Electrical Important SOP Wiring Harness Routine Part Identification Circuit Diagram...
Страница 165: ...WIRING HARNESS ROUTING Route the wiring harness as shown in photograph 161 Service Support M C Service Station Manual...