Bajaj GT 125X, Руководство по обслуживанию станции

Страница: 13 / 182

9 Service Support - M/C
Service Station Manual
PDI CHECK SHEET - CT 125X DISC
PDI Check sheet
Dealer's Name Dealer's code:
Model City
Frame No. Date of PDI
Engine No. PDI done by
1. Check Points before starting the vehicle
Check Point What to check How to check
Recommendation /
Reference
Workshop
Observation
Tools , equipment &
consumables required
Engine Oil
1. Engine oil level.
2. Oil leakages, if any.
Vehicle to be parked on center
stand.
1. Engine cold condition -- Oil
level should be in between
lower & upper mark of oil level
window.
2. Check this point after test
ride on road.
1. Engine oil filling
funnel.
2. BGO 20W50
BS VI Compliant
Fuel Pipe
1.Pipe & Circlip fitting
2.Fuel leakage
Visual _
Mirror
1.Fitment.
2.Adjustment. Mirror adjustment as per user's
requirement. Clear rear view setting on
vehicle.
Leg & Saree
guard
Ease of fitment _ Hardware fully tightened.
Brake Fluid
1. Level in Front reservoir.
2. Brake Fluid leakage if any.
Visual 1. Brake fluid level above MIN
mark, top up if required.
2. Check this point after test
ride on road. DOT 4 brake fluid.
Syphon pump for air
bleeding.
Lock Operation
Smooth operation of Steering
cum Ignition lock, LHS cover
lock, Petrol Tank cap lock
By using vehicle key.
Insert vehicle key in lock &
check operation of respective
lock.
Battery
Battery charge condition As per SOP
Green LED Battery fully
charged.
Yellow LED -Battery
partially discharged.
Red LED-Battery deep
discharged.
1. Midtronics battery
tester,
2. Battery charger
3. Petroleum jelly
Battery terminals tightness &
Petroleum jelly application.
Carry out cable connections.
Ensure firm connection of
+ve & -ve terminals, apply
petroleum jelly & ensure
protection cap fitment on
+ve terminal
Tyre Pressure
Air pressure in Front & Rear
tyre
Check air pressure in both
tyres using tyre pressure
gauge.
Front- 2 Kgf/cm² (28 PSI)
Rear Solo-2 Kgf/cm² (28
PSI)
Rear Pillion-2.25 Kgf/cm²
(32 PSI)
Tyre pressure gauge.
Brakes
Free play of rear brake pedal
Use free play checking
gauge. Brake pedal free play 20 –
30 mm
Brake pedal play
/chain slackness
checking gauge
Clutch Lever /
Throttle
Free play of Clutch lever &
Throttle.
Use free play gauge. Free play 2 ~ 3 mm Free play gauge
Drive Chain Slackness
Use chain slackness
checking gauge
Slackness 20 - 30 mm
Brake pedal play
/chain slackness
checking gauge
Fasteners
Torque values
Front Axle
Using dial torque wrench
4.5 - 5.5 Kgf-m
Dial torque wrench 20
Kgf-m
Rear Axle
8 - 10 Kgf-m
Swing arm Shaft
4.5 - 5.5 Kgf-m
Rider foot rest.
LH : 2.8 – 3.2 Kgf-m
RH :1.8 – 2.2 Kgf-m
Engine foundation front 1.8 – 2.2 Kgf-m
Engine foundation Rear.
2.8 - 3.2 Kgf-m