Sr
.
No.
Acivities
/ Check points
Recommended frequency
--
Service interval & Kms
Remarks
Servici
ng
1st
(Free)
2nd
(Free)
3rd
(Free)
4th
5th
6th
7th
8th
9th
10th
1
1th
12th
13th
14th
15th
16th
Kms
500 -
750
4500 -
5000
9500 -
10000
14500 -
15000
19500 -
20000
24500 -
25000
29500 -
30000
34500 -
35000
39500 -
40000
44500 -
45000
49500 -
50000
54500 -
55000
59500 -
60000
64500 -
65000
69500 -
70000
74500 -
75000
31
All cables free play adjustment
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
Replace cables if operation found
hard.
32
Head light focus adjustment
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
33
Check & confirm all bulbs / switches working.
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
Contact type switches if found
sticky then use recommended
WD40 spray
34
General lubrication
–
Clutch lever / front brake
lever & kick lever
, rear brake lever
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
Use recommended
AP
grease.
35
T
yre air pressure.
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
Front : 2 Kgf/cm² (28 PSI)
Rear (Solo) : 2 Kgf/cm² (28 PSI)
Rear (Pillion) : 2.25 Kgf/cm² (32
PSI)
36
Mirror position & joint firmness.
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
37
Mobile USB port
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
Charging OK to be checked in
engine start condition using LED
USB light
38
All fasteners tightness
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
Front axle
4.5
-
5.5 Kgf
-m
Rear axle
8
-
10 Kgf
-m
Swing arm axle
4.5
–
5.5 Kgf
-m
Rider foot rest.
LH : 2.8
–
3.2 Kgf
-m
RH : 1.8
–
2.2 Kgf
-m
Engine foundation front & top
1.8
–
2.2 Kgf
-m
Engine foundation Rear
.
2.8
-
3.2 Kgf
-m
** More frequent cleaning may be required while driving in dusty environment.
C : Check,
A
:
Adjust, CL
: Clean, R : Replace,
T
:
T
ighten, L
: Lubricate
Note : Periodic parts, Oil, Filters,
All types of greases, Cleaning agents, Cables, W
ear & tear parts, Rubber ‘O’
rings / oil
se
als / pipes, Gaskets to be replaced as per Periodic
Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer
.
PREVENTIVE MAINTENANCE CHART
6
Service Support - M/C
Service Station Manual
PREVENTIVE MAINTENANCE CHART
Содержание GT 125X
Страница 1: ...Service Station Manual...
Страница 3: ...REVISION MATRIX Service Support M C Service Station Manual Sr No Rev No Date Reason for change 1 2 3 3...
Страница 88: ...84 Frame Torque Value Service Limit Special Tools Important SOP Hose Cable Routing Part Identification...
Страница 144: ...140 Electrical Important SOP Wiring Harness Routine Part Identification Circuit Diagram...
Страница 165: ...WIRING HARNESS ROUTING Route the wiring harness as shown in photograph 161 Service Support M C Service Station Manual...