7
Service Support - M/C
Service Station Manual
PDI CHECK SHEET - CT 125X DRUM
Battery
Battery charge condition
As per SOP
Green LED-Battery fully
charged.
Yellow LED -Battery
partially discharged.
Red LED-Battery deep
discharged.
1. Midtronics battery
tester,
2. Battery charger
3. Petroleum jelly
Battery terminals tightness &
Petroleum jelly application.
Carry out cable connections.
Ensure firm connection of
+ve & -ve terminals, apply
petroleum jelly & ensure
protection cap fitment on
+ve terminal
Tyre Pressure
Air pressure in Front & Rear
tyre
Check air pressure in both
tyres using tyre pressure
gauge.
Front- 2 Kgf/cm² (28 PSI)
Rear Solo-2 Kgf/cm² (28
PSI)
Rear Pillion-2.25 Kgf/cm²
(32 PSI)
Tyre pressure gauge.
Brakes
Front brake free play
Use free play checking
gauge.
2-3 mm
Free play checking
gauge.
Free play of rear brake pedal
Use free play checking
gauge.
Brake pedal free play
20 - 30 mm
Brake pedal play
/chain slackness
checking gauge
Clutch Lever /
Throttle
Free play of Clutch lever &
Throttle.
Use free play gauge.
Free play 2 ~ 3 mm
Free play gauge
Drive Chain
Slackness
Use chain slackness
checking gauge
Slackness 20 - 30 mm
Brake pedal play
/chain slackness
checking gauge
PDI Check sheet
Dealer's Name
Dealer's code:
Model
City
Frame No.
Date of PDI
Engine No.
PDI done by
1. Check Points before starting the vehicle
Check Point
What to check
How to check
Recommendation /
Reference
Workshop
Observation
Tools , equipment &
consumables required
Engine Oil
1. Engine oil level.
2. Oil leakages, if any.
Vehicle to be parked on center
stand.
1. Engine cold condition -- Oil
level should be in between
lower & upper mark of oil level
window.
2. Check this point after test
ride on road.
1. Engine oil filling
funnel.
2. BGO 20W50
BS VI Compliant
Fuel Pipe
1.Pipe & Circlip fitting
2.Fuel leakage
Visual
_
Mirror
1.Fitment.
2.Adjustment.
Mirror adjustment as per user's
requirement.
Clear rear view setting on
vehicle.
Leg & Saree
guard
Ease of fitment
_
Hardware fully tightened.
Lock Operation
Smooth operation of Steering
cum Ignition lock, LHS cover
lock, Petrol Tank cap lock
By using vehicle key.
Insert vehicle key in lock &
check operation of respective
lock.
Fasteners
Torque values
Front Axle
Using dial torque wrench
4.5 - 5.5 Kgf-m
Dial torque
wrench 20 Kgf-m
Rear Axle
8 - 10 Kgf-m
Swing arm Shaft
4.5 - 5.5 Kgf-m
Rider foot rest.
LH : 2.8 – 3.2 Kgf-m
RH :1.8 – 2.2 Kgf-m
Engine foundation front
1.8 – 2.2 Kgf-m
Engine foundation Rear.
2.8 - 3.2 Kgf-m
Содержание GT 125X
Страница 1: ...Service Station Manual...
Страница 3: ...REVISION MATRIX Service Support M C Service Station Manual Sr No Rev No Date Reason for change 1 2 3 3...
Страница 88: ...84 Frame Torque Value Service Limit Special Tools Important SOP Hose Cable Routing Part Identification...
Страница 144: ...140 Electrical Important SOP Wiring Harness Routine Part Identification Circuit Diagram...
Страница 165: ...WIRING HARNESS ROUTING Route the wiring harness as shown in photograph 161 Service Support M C Service Station Manual...
