PREVENTIVE MAINTENANCE CHART
4
Service Support - M/C
Service Station Manual
PREVENTIVE MAINTENANCE CHART
Sr
.
No.
Activities / Check points
Recommended frequency
--
Service interval & Kms
Remarks
Servicing
1st
(Free)
2nd
(Free)
3rd
(Free)
4th
5th
6th
7th
8th
9th
10th
1
1th
12th
13th
14th
15th
16th
Kms
500 -
750
4500 -
5000
9500 -
10000
14500 -
15000
19500 -
20000
24500 -
25000
29500 -
30000
34500 -
35000
39500 -
40000
44500 -
45000
49500 -
50000
54500 -
55000
59500 -
60000
64500 -
65000
69500 -
70000
74500 -
75000
1
Servicing with water wash
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Ensure to prevent water entry in
Petrol tank, Silencer & electrical
parts.
Use caustic free detergent for
washing.
2
Engine oil (Bajaj DTSI 10000 oil)
T
op up, R
R
T
op
-up
R
T
op
-up
R
T
op
-up
R
T
op
-up
R
T
op
-up
R
T
op
-up
R
T
op
-up
R
T
op
-up
Use BGO 20W50 BS6
Oil level window cleaning at every
10000 kms by petrol spray &
nylon brush.
3
Engine oil Filter
R
R
R
R
R
R
R
R
R
Replace oil filter in 1st service &
at every 10000 Kms
4
Oil strainer
CL
CL
CL
CL
CL
CL
CL
CL
CL
Oil strainer cleaning at the time of
oil change.
5
Air cleaner element** & air filter cover ‘O’
ring.
Drain tube cleaning.
CL,R
CL
CL
CL
R
CL
CL
R
CL
CL
R
CL
CL
R
CL
CL
R
Replace air cleaner element at
every 15000 Kms. Replace air
filter cover O ring along with filter
.
6
Fuel pipes for cracks.
C,R
C
C
C
R
C
C
R
C
C
R
C
C
R
C
C
R
Replace at every 15000kms
7
Spark plug clean & check gap
CL,A,R
CL,A
CL,A
R
CL,A
CL,A
R
CL,A
Replace at every 30000 kms
8
V
alve tappet clearance
C,A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
C,
A
9
Carburettor float chamber cleaning**
CL
CL
CL
CL
CL
CL
10
Carburettor rubber duct (Sleeve) for hard
resulting in loose fitment.
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
Replace if required
11
Engine breather tube for cracks.
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
Replace if required
12
EV
AP
system Hoses
-
check for cracks
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
Drain EV
AP
"Y" connection drain
tube.Replace if found cut /
damaged
13
Silencer drain hole cleaning
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
14
Wiring harness connections, routine &
Conduit / PVC sleeve inspection.
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
C,A,T
Damaged conduit / PVC sleeves
protection by applying electrical
tape film.
15
Battery connections & health by load tester
.
+ve terminal cap fitment.
C,A,L,T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
C,A,L,
T
Apply Petroleum jelly on battery
terminals.
Use Midtronics battery tester
.
16
Ignition switch contacts cleaning
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
Use recommended WD40 spray
17
HT
coil connections (Primary and Secondary)
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
18
Starter motor & starter relay connections
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
Содержание GT 125X
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