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INTRODUCTION 

 

The  quality  and  reliability  of  the  components  assembled  on  a  Baileigh  Industrial  machine 
guarantee  near  perfect  functioning,  free  from  problems,  even  under  the  most  demanding 
working conditions. However if a situation arises, refer to the manual first. If a solution cannot be 
found, contact the distributor where you purchased our product. Make sure you  have the serial 
number and production year of the machine (stamped on the nameplate). For replacement parts 
refer to the assembly numbers on the parts list drawings. 

 

Our technical staff will do their best to help you get your machine back in working order. 

 

In this manual you will find:  (when applicable) 

 

Safety procedures 

 

Correct installation guidelines 

 

Description of the functional parts of the machine 

 

Capacity charts 

 

Set-up and start-up instructions 

 

Machine operation 

 

Scheduled maintenance 

 

Parts lists 

 

GENERAL NOTES 

 
After receiving your equipment remove the protective container. Do a complete visual 
inspection, and if damage is noted, 

photograph it for insurance claims 

and contact your 

carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the 
unexpected occurrence. Temporarily suspend installation. 
 
Take necessary precautions while loading / unloading or moving the machine to avoid any 
injuries. 
 
Your machine is designed and manufactured to work smoothly and efficiently. Following proper 
maintenance instructions will help ensure this. Try and use original spare parts, whenever 
possible, and most importantly; 

DO NOT

 overload the machine or make any unauthorized 

modifications. 
 

 

Note: This symbol refers to useful information throughout the manual. 

Содержание HSP-110M-HD

Страница 1: ...BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual result...

Страница 2: ...REPLANNING 22 Workpiece Considerations 22 General Information 23 PRESS FUNCTIONS 24 On Off Switch 24 Direction Control Valve 24 Pressure Gauge 25 Pressure Regulation Valve 25 Pressure Adjusting 25 Air...

Страница 3: ...ELECTRICAL SCHEMATIC 40 Electrical Parts List 40 TROUBLESHOOTING 41...

Страница 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Страница 5: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Страница 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Страница 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Страница 8: ...t or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around...

Страница 9: ...he possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses du...

Страница 10: ...ine 12 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 13 Check for damaged parts Before using any tool or machine carefully check any pa...

Страница 11: ...time only Do not use maximum force when the ram is extended further than 3 4 of its length This can damage the piston rod Maximum force with long stroke Maximum force with short stroke Note Not obser...

Страница 12: ...0kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics...

Страница 13: ...painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protect...

Страница 14: ...ng capacity and forks that are long enough to reach the complete width of the machine Remove the securing bolts that attach the machine to the pallet Approaching the machine from the side lift the mac...

Страница 15: ...cts If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securin...

Страница 16: ...nnect through holes in the base of the stand Provide adequate clearance for the equipment in an environment that is clean non flammable non corrosive and dust free WARNING Before operating the press m...

Страница 17: ...14 14 MODEL A B HSP 110M HD 57 08 1450mm 25 98 660mm HSP 110M 1500 HD 76 77 1950mm 25 98 660mm...

Страница 18: ...A B C D E F G HSP 110M HD 42 12 1070mm 64 17 1630mm 95 67 2430mm 85 03 2160mm 32 28 820mm 12 40 315mm 39 37 1000mm HSP 110M 1500 HD 61 81 1570mm 83 86 2130mm 95 67 2430mm 104 72 2660mm 32 28 820mm 12...

Страница 19: ...16 16 GETTING TO KNOW YOUR MACHINE A I G H L J B F K C E D...

Страница 20: ...Saddle presses against the work material F Press Cylinder Provides the force to complete the press operation G Pressure Gauge displays the current pressure during operation H Hydraulic Operating Lever...

Страница 21: ...ecurely however do not over tighten and distort the swivel fitting collar 6 Route the hydraulic hoses to the top of the hydraulic cylinder and matching the number labels 1 to 1 and 2 to 2 one at a tim...

Страница 22: ...19 19 12 Place the cover over the motor and hydraulics so that the cutout provides access to the operating controls 13 Secure in place using the three screws removed earlier...

Страница 23: ...grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a ground...

Страница 24: ...cord connection 1 Unwrap the power cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route...

Страница 25: ...at the ram remains aligned with and centered with the workpiece and the bed Relieves the hydraulic pressure and allows the ram to return to the retracted position Workpiece Considerations Before using...

Страница 26: ...ng ring is removed and the hydraulic pressure is relieved Special Fits Make sure that interference fits are correct before pressing a part on and make sure that the applicable parts have been heated o...

Страница 27: ...er is released it will return to the stop 0 position and the piston will stop and stay in the current position Slow 1 position When the lever is pulled outwards to the first position the piston will e...

Страница 28: ...nge to damage the piece part Working at reduced pressure when available will also reduce the stress on the press and the hydraulic system Use the chart next to the pressure gauge to determine the pres...

Страница 29: ...to fully retract the ram 5 Extend the ram to the fully lowered position 6 Now fully retract the ram 7 Repeat this complete cycle at least 6 times to be sure all air is out of the system IMPORTANT Air...

Страница 30: ...e table install the support pins the desired holes If raising the table raise the table high enough to expose the holes below the table and then install the support pins 7 When the support pins are in...

Страница 31: ...28 28 Using the Machine Incorrect Correct...

Страница 32: ...29 29 Incorrect Correct...

Страница 33: ...Upwards movement of the piston is only allowed for adjustment of the table or returning the piston to its start position Any other use of the return stroke e g stretching can result in broken parts a...

Страница 34: ...w it to spring back to the desired angle All metals exhibit a certain amount of spring back MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry w...

Страница 35: ...dry and covered Keep the ram and piston fully retracted to prevent rust or corrosion If press efficiency drops purge air from the hydraulic system DO NOT allow lubricant on the frame bed or the heel...

Страница 36: ...il from the tank 3 Clean the inside of the tank 4 Remove and clean the suction filter 5 Install the filter 6 Check the drained oil If there are metal particles visible or if the oil has a grey color T...

Страница 37: ...34 34 OVERALL MACHINE PARTS DIAGRAM...

Страница 38: ...35 35 Overall Machine Parts List Item Description 1 Mail Frame 2 Cylinder 3 Pressure Gauge 4 Plate 5 Plate Fixing Shaft 6 Bolt 7 Plate Shaft...

Страница 39: ...36 36 RAM PARTS DIAGRAM...

Страница 40: ...Parts List Item Description 1 Cylinder 2 Cylinder Cap 3 Neck Flange 4 Dust Cap 5 Cylinder Flange 6 Piston 7 Compact Seal 8 Teflon Stripe 9 O Ring 10 Scraper 11 Neck Seal 12 Bushing Band 13 Press Fram...

Страница 41: ...38 38 ELECTRIC HYDRAULIC PUMP PARTS DIAGRAM...

Страница 42: ...Absorb Filter 9 Block Pressure Bolt 10 Connecting Bolt 11 Connecting Plate 12 O Ring 13 Hydraulic Pump 14 O Ring 15 Connecting Plate 16 Oil Sight Gauge And Temperature Read Out 17 Pressure Bolt 18 Pu...

Страница 43: ...Electrical Parts List Q1 Motor Protection Overload Thermal Relay 9 14A GV2 ME16 Telemecanique H1 Indicator Lamp GV2 SN33 Telemecanique Enclosure Plastic Box GV2 MC01 Telemecanique Emergency Stop Modu...

Страница 44: ...lace if needed Check and tighten any loose or leaking fittings Replace cylinder oil seals Clean hydraulic tank and system Slow operation Oil very thick due to cold temperature Low oil level sucking ai...

Страница 45: ...42 42 NOTES...

Страница 46: ...43 43 NOTES...

Страница 47: ...44 44 NOTES...

Страница 48: ...944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAI...

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