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OPERATION PREPLANNING 

 
This is a general discussion on press operation and is not intended to be an exact step-by-step 
procedure. This is intended to create a broad thought process to be considered prior to using 
the press to stimulate the operator into thinking about as many possible scenarios that could 
cause injury or material damage. The operator should then take all steps they can think of to 
prevent or protect against such possible scenarios 
 

The following is a listing of some of the most common procedures the operator shall take 
into consideration and employ. The specific application will require the operator to 
address any items not covered here.

 

 

  Provide a container or applicable padding under the press to protect the part when it drops. 

  Positions the heel plates to support the workpiece, and aligns the press pin or tooling on the 

part to be pressed. 

  Preload the workpiece prior to proceeding with the full pressing operation. 

  View the setup from various angles, and verify that the ram remains aligned with and 

centered with the workpiece and the bed. 

  Relieves the hydraulic pressure and allows the ram to return to the retracted position. 

 

 

 

Workpiece Considerations 

 
Before using this hydraulic press, you must inspect the workpiece. This is not a comprehensive 
list but rather a list of common issues. It is up to you to address any additional special items 
required to prepare your workpiece for press operations. Not addressing the items below can 
lead to galled, seized, or broken housings. Ignoring any of the items listed can lead to a 
workpiece or tooling being ejected from the press, which could cause severe injury or death. 
 

 

Material Strength: 

Make sure that the workpiece material is designed to withstand the 

intended force the press will apply. 

 

Material Cleanliness: 

Make sure that the workpiece is clean and that all burrs, grit, rust, or 

damage is removed from the pressing path. Light oiling on the components may prevent 
galling or seizing. 

WARNING:

 

Failure to center the piece part on the blocks and the ram to 

the piece part may cause serious injury. 
Never compress springs or objects that when compressed, could shatter, or explode 
out of the press causing serious injury. 

Содержание HSP-110M-HD

Страница 1: ...BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual result...

Страница 2: ...REPLANNING 22 Workpiece Considerations 22 General Information 23 PRESS FUNCTIONS 24 On Off Switch 24 Direction Control Valve 24 Pressure Gauge 25 Pressure Regulation Valve 25 Pressure Adjusting 25 Air...

Страница 3: ...ELECTRICAL SCHEMATIC 40 Electrical Parts List 40 TROUBLESHOOTING 41...

Страница 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Страница 5: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Страница 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Страница 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Страница 8: ...t or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around...

Страница 9: ...he possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses du...

Страница 10: ...ine 12 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 13 Check for damaged parts Before using any tool or machine carefully check any pa...

Страница 11: ...time only Do not use maximum force when the ram is extended further than 3 4 of its length This can damage the piston rod Maximum force with long stroke Maximum force with short stroke Note Not obser...

Страница 12: ...0kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics...

Страница 13: ...painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protect...

Страница 14: ...ng capacity and forks that are long enough to reach the complete width of the machine Remove the securing bolts that attach the machine to the pallet Approaching the machine from the side lift the mac...

Страница 15: ...cts If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securin...

Страница 16: ...nnect through holes in the base of the stand Provide adequate clearance for the equipment in an environment that is clean non flammable non corrosive and dust free WARNING Before operating the press m...

Страница 17: ...14 14 MODEL A B HSP 110M HD 57 08 1450mm 25 98 660mm HSP 110M 1500 HD 76 77 1950mm 25 98 660mm...

Страница 18: ...A B C D E F G HSP 110M HD 42 12 1070mm 64 17 1630mm 95 67 2430mm 85 03 2160mm 32 28 820mm 12 40 315mm 39 37 1000mm HSP 110M 1500 HD 61 81 1570mm 83 86 2130mm 95 67 2430mm 104 72 2660mm 32 28 820mm 12...

Страница 19: ...16 16 GETTING TO KNOW YOUR MACHINE A I G H L J B F K C E D...

Страница 20: ...Saddle presses against the work material F Press Cylinder Provides the force to complete the press operation G Pressure Gauge displays the current pressure during operation H Hydraulic Operating Lever...

Страница 21: ...ecurely however do not over tighten and distort the swivel fitting collar 6 Route the hydraulic hoses to the top of the hydraulic cylinder and matching the number labels 1 to 1 and 2 to 2 one at a tim...

Страница 22: ...19 19 12 Place the cover over the motor and hydraulics so that the cutout provides access to the operating controls 13 Secure in place using the three screws removed earlier...

Страница 23: ...grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a ground...

Страница 24: ...cord connection 1 Unwrap the power cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route...

Страница 25: ...at the ram remains aligned with and centered with the workpiece and the bed Relieves the hydraulic pressure and allows the ram to return to the retracted position Workpiece Considerations Before using...

Страница 26: ...ng ring is removed and the hydraulic pressure is relieved Special Fits Make sure that interference fits are correct before pressing a part on and make sure that the applicable parts have been heated o...

Страница 27: ...er is released it will return to the stop 0 position and the piston will stop and stay in the current position Slow 1 position When the lever is pulled outwards to the first position the piston will e...

Страница 28: ...nge to damage the piece part Working at reduced pressure when available will also reduce the stress on the press and the hydraulic system Use the chart next to the pressure gauge to determine the pres...

Страница 29: ...to fully retract the ram 5 Extend the ram to the fully lowered position 6 Now fully retract the ram 7 Repeat this complete cycle at least 6 times to be sure all air is out of the system IMPORTANT Air...

Страница 30: ...e table install the support pins the desired holes If raising the table raise the table high enough to expose the holes below the table and then install the support pins 7 When the support pins are in...

Страница 31: ...28 28 Using the Machine Incorrect Correct...

Страница 32: ...29 29 Incorrect Correct...

Страница 33: ...Upwards movement of the piston is only allowed for adjustment of the table or returning the piston to its start position Any other use of the return stroke e g stretching can result in broken parts a...

Страница 34: ...w it to spring back to the desired angle All metals exhibit a certain amount of spring back MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry w...

Страница 35: ...dry and covered Keep the ram and piston fully retracted to prevent rust or corrosion If press efficiency drops purge air from the hydraulic system DO NOT allow lubricant on the frame bed or the heel...

Страница 36: ...il from the tank 3 Clean the inside of the tank 4 Remove and clean the suction filter 5 Install the filter 6 Check the drained oil If there are metal particles visible or if the oil has a grey color T...

Страница 37: ...34 34 OVERALL MACHINE PARTS DIAGRAM...

Страница 38: ...35 35 Overall Machine Parts List Item Description 1 Mail Frame 2 Cylinder 3 Pressure Gauge 4 Plate 5 Plate Fixing Shaft 6 Bolt 7 Plate Shaft...

Страница 39: ...36 36 RAM PARTS DIAGRAM...

Страница 40: ...Parts List Item Description 1 Cylinder 2 Cylinder Cap 3 Neck Flange 4 Dust Cap 5 Cylinder Flange 6 Piston 7 Compact Seal 8 Teflon Stripe 9 O Ring 10 Scraper 11 Neck Seal 12 Bushing Band 13 Press Fram...

Страница 41: ...38 38 ELECTRIC HYDRAULIC PUMP PARTS DIAGRAM...

Страница 42: ...Absorb Filter 9 Block Pressure Bolt 10 Connecting Bolt 11 Connecting Plate 12 O Ring 13 Hydraulic Pump 14 O Ring 15 Connecting Plate 16 Oil Sight Gauge And Temperature Read Out 17 Pressure Bolt 18 Pu...

Страница 43: ...Electrical Parts List Q1 Motor Protection Overload Thermal Relay 9 14A GV2 ME16 Telemecanique H1 Indicator Lamp GV2 SN33 Telemecanique Enclosure Plastic Box GV2 MC01 Telemecanique Emergency Stop Modu...

Страница 44: ...lace if needed Check and tighten any loose or leaking fittings Replace cylinder oil seals Clean hydraulic tank and system Slow operation Oil very thick due to cold temperature Low oil level sucking ai...

Страница 45: ...42 42 NOTES...

Страница 46: ...43 43 NOTES...

Страница 47: ...44 44 NOTES...

Страница 48: ...944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAI...

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