background image

 

15 

piece  rather  than  a  smaller  one.  The  maximum 
thickness variation on any test piece should be no 
more  than  0.003  inch,  per  side,  per  inch  of  stock 
diameter. 

8.11

  Setting Feed Rate 

Feed  rate  of  blade  into  workpiece  is  important  to 
band saw performance. Excessive pressure of the 
blade against the workpiece may cause stalling or 
blade  breakage.  In  contrast,  insufficient  pressure 
rapidly dulls the blade.  
The  hydraulic  cylinder  resists  bow  movement  in 
downward  direction.  It  offers  no  resistance  when 
bow is raised.  
To  increase  feed  rate,  turn  dial  (U

1

,  Figure  8-10) 

counterclockwise. To decrease, turn clockwise.  
To  close  hydraulic  flow,  turn  lever  (U

2

)  down, 

perpendicular  to  cylinder.  To  open  hydraulic  flow, 
turn lever (U

2

) parallel to cylinder, as shown. 

Feed  rate  is  adjusted  by  operator  until  saw  is 
operating  efficiently,  usually  determined  by 
observing  chip  formation.  See 

section  9.3, 

Evaluating Cutting Efficiency.

 

 

Figure 8-10:  Feed Rate Adjustment 

8.12

  Counterbalance Spring 

The counterbalance spring helps control the amount 
of  weight,  or  feed  pressure,  the  bow  puts  on  the 
workpiece when the hydraulic control valve is fully 
open. The hydraulic cylinder will not compensate for 
improper counterbalance. If the spring is improperly 
set,  one  can  expect  poor  performance,  crooked 
cuts, tooth stripping, stalling, and/or blade running 
off wheels.  
The  spring  tension  has  been  set  by  the 
manufacturer and should not require adjustment. If 
future  problems  arise,  indicating  improper 
counterbalance, adjust spring as follows: 
1)  Disconnect the machine from the power source. 
2)  Open hydraulic cylinder valve and place bow in 

horizontal position. Turn hydraulic cylinder dial 
counterclockwise until it stops. 

3)  Place a weigh scale (such as spring or hanging 

scale) beneath the blade tension handle and lift 
the  saw  bow.  Scale  should  indicate 
approximately 5 to 6 kg (11-13 lb). 

4)  If  adjustment  is  needed,  loosen  one  nut  and 

tighten the other (Figure 8-11) on the eye bolt, 
until scale indicates 5 to 6 kg (11-13 lb). 

A  good  indication  of  proper  feed  pressure  is  the 
color and shape of the cutting chips. If the chips are 
thin  or  powdered,  increase  feed  pressure.  If  the 
chips  are  burned  and  heavy,  decrease  feed 
pressure. If they are still burned and heavy, reduce 
blade speed. Optimum feed pressure has been set 
when the chips are curled, silvery, and warm. 

 

Figure 8-11:  Feed Pressure Adjustment 

8.13

  Blade-to-Table Squareness 

The blade must be perpendicular to table to ensure 
a straight cut. This setting should be confirmed by 
the  user.  Special  blade  setting  gauges  can  be 
purchased for this type of inspection; however, it can 
also  be  done  using  more  common  shop  items,  as 
follows. 
1)  “Extend”  the  blade  surface  by  clamping  a 

straight, flat object to blade. (Figure 8-12 uses 
small,  lightweight  aluminum  ruler.)  Use 
lightweight clamp. 

2)  Place  square  on  table  and  against  ruler.  The 

square  should  lie  flat  against  ruler  without  a 
gap. 

3)  If there is a gap, loosen bolt (Q, Figure 8-7) on 

each  blade  guide  assembly  and  rotate  blade 
guide assembly until gap is eliminated between 
square and ruler. 

4)  Retighten bolts (Q, Figure 8-7). 
5)  After  making  this  adjustment,  be  sure  to 

reinspect other blade adjustments as noted in 
this manual. 

 

Figure 8-12:  Table/Blade Squareness 

Содержание BHVBS-712B

Страница 1: ...OHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence o...

Страница 2: ...enches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 12 Keep safety guards in place at all times when the machine is in use If remo...

Страница 3: ...are not heeded it may result in serious or possibly even fatal injury SAVE THESE INSTRUCTIONS 2 0 On Off Switch Padlock To avoid accidental starting by young children or others not qualified to use t...

Страница 4: ...de Bearings 13 8 7 Chip Brush 13 8 8 Blade Tension 13 8 9 Blade Tracking 14 8 10 Test Cut to Verify Adjustment 14 8 11 Setting Feed Rate 15 8 12 Counterbalance Spring 15 8 13 Balde to Table Squareness...

Страница 5: ...ctions as set forth in this document If there are questions or comments please contact your local supplier You can also contact one of our knowledgeable Sales and Service team members at 920 684 4990...

Страница 6: ...6 1 2 ft 200cm Power plug installed 120V Recommended circuit and fuse breaker size 1 15A Capacities Round at 90 degrees 7 in 177 8mm Round at 45 degrees 4 1 2 in 114 3mm Rectangle at 90 degrees 1 H x...

Страница 7: ...12 x 12 in 305 x 305mm Overall dimensions assembled 48 x 17 x 40 in 1219 x 432 x 1016 mm Overall dimensions shipping 51 18 x 19 2 x 44 88 in 1300 x 488 x 1140 mm Stand wheels 8 in 203mm Weights Net w...

Страница 8: ...nts of shipping carton with contents list in this manual Report any damage or part shortages to your distributor 2 Do not discard packing material until saw is assembled and running properly 3 Remove...

Страница 9: ...all it onto the female bracket plate the female bracket plate is attached to the bow surface c Push the motor to the end position Figure 6 7 this is the preset position before leaving the factory Figu...

Страница 10: ...be grounded In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric co...

Страница 11: ...be replaced with a UL CSA listed plug rated for 230 volts operation Figure 7 2 Main Motor Wiring 7 3 Extension Cords The use of extension cords is discouraged try to position machines near the power s...

Страница 12: ...er to chart inside pulley cover reproduced in Figure 8 4 Figure 8 3 Blade Speed Adjustment 6 Tension belt by backing off screws M with 12mm wrench Slide motor back into position Finger pressure on bel...

Страница 13: ...ower source 13 Run saw and make sure blade is tracking properly sect 8 9 Blade Tracking 14 Follow blade break in procedures sect 9 1 8 6 Blade Guide Bearings 1 Disconnect the machine from the power so...

Страница 14: ...nt Repeat insertion of paper between the shoulder and the blade until paper is cut into two pieces NOTE You may have to repeat the check with the paper several times before blade and shoulder cut the...

Страница 15: ...1 Disconnect the machine from the power source 2 Open hydraulic cylinder valve and place bow in horizontal position Turn hydraulic cylinder dial counterclockwise until it stops 3 Place a weigh scale...

Страница 16: ...ak In New blades are very sharp and therefore have a tooth geometry which is easily damaged if a careful break in procedure is not followed Consult the blade manufacturer s literature for break in of...

Страница 17: ...raw colored from heat generated during the cut then the feed rate is too high If chips are slightly curled and are not colored by heat the blade is sufficiently sharp and is cutting at its most effici...

Страница 18: ...vent plug Figure 10 1 Gearbox 10 2 Coolant Level Maintain coolant level Low coolant level can cause foaming and high blade temperatures Replace dirty coolant dirty or weak coolant can clog the pump ca...

Страница 19: ...ne Install correct fuses or circuit breakers Motor overheats Motor overloaded Reduce load on motor increase speed or decrease feed pressure Air circulation through motor is restricted Clean motor fan...

Страница 20: ...Adjust cylinder dial setting as needed Improper tooth pitch for material Use proper blade Hard spots or scale on material Scale reduce speed and increase feed rate Hard Spots increase feed rate Work h...

Страница 21: ...and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be orde...

Страница 22: ...22 12 1 2 BHVBS 712B Bow Assembly Exploded View...

Страница 23: ...shown 16AWGx3C 1 HVBS712 38 Front Power Cord with Plug not shown 16AWGx3C 1 HVBS712 38 1 End Power Cord not shown 16AWGx3C 1 HVBS712 26 1 Motor Cord with Female plug not shown 16AWGx3C 1 HVBS712 26 2...

Страница 24: ...Hex Cap Screw 3 8 x 1 1 2 1 98 TS 0070031 Hex Cap Screw 1 2 x 1 1 2 1 98 1 TS 0720111 Lock Washer 1 2 2 98 2 TS 0680061 Flat Washer 1 2 1 99 TS 0100041 Hex Cap Screw 1 2 x 1 1 4 1 100 1 HVBS712 100 1...

Страница 25: ...S712 150N Brush Holder 1 151 TS 0051071 Hex Cap Screw 5 16 X 1 1 2 2 152 TS 0561021 Nut 5 16 2 153 HVBS7MW 100 Wire Brush 1 154 TS 0051021 Hex Cap Screw 5 16 x 5 8 3 154 1 TS 0720081 Lock Washer 5 16...

Страница 26: ...TS 0050021 Hex Cap Screw 1 4 X 5 8 2 205 TS 0680021 Flat Washer 1 4 2 206 HVBS7MW 137 Rubber Flap 1 207 HVBS7MW 116 Switch Cut Off 1 210 TS 0680021 Flat Washer 1 4 1 211 TS 0720071 Lock Washer 1 4 1 2...

Страница 27: ...27 13 0 Electrical Connections BHVBS 712B...

Страница 28: ...TORT OR ANY OTHER THEORY OF LIABILITY BUYER S REMEDY WITH RESPECT TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS Force Majuere...

Страница 29: ...29 NOTES...

Страница 30: ...30 NOTES...

Страница 31: ...31 NOTES...

Страница 32: ...32 BAILEIGH INDUSTRIAL 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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