Stationary VRLA Batteries,
Installation and Operation Instructions
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Standard spacing between battery cells is 10 mm (0.394 in).
For a seismic rated rack, if cell spacers have been provided, install the spacers between
the cells during placement of each cell, otherwise insufficient spacing may be left to insert
them later. Install the remaining seismic battery rails for these racks once all cells are in
the proper position.
6.2 INSTALLATION ON RACKS – HORIZONTAL MOUNT
It is recommended that cell installation begin on bottom tier. The rack or module
configuration will determine the proper location to start cell loading.
Important:
Care must be taken when sliding the cells into the individual modules to
ensure no damage is done to the jar covers or jar to cover seal. Please be sure the lip
between the jar and cover does not catch on the shelf when sliding the cells into the
modules. Failure to observe this step could result to damage to the cells.
See “BAE OPzV Horizontal Reference Installation Instructions” for seismic
stacked module detailed install instructions. This is a separate BAE Batteries
USA instruction document.
Important:
For horizontal racks with battery rails instead of module shelves, please be
sure the lip between the jar and cover is not sitting on the front rail, it should be
overhanging as shown below. Resting the jar to cover seal on the battery rail could lead
to seal damage over time.
6.3 TERMINAL PREPARATION
Prior to assembling the inter-cell connectors to the cells, the plastic post covers should
be removed and the post contact surfaces should thoroughly cleaned by using the
provided wire brush and a clean cloth.
NOTE: Caution should be taken when using the wire brush as not to make contact with
other exposed metal areas to prevent short circuits.
Once clean, the post contact surfaces should have a light layer of no-ox grease applied.
These steps will insure the very best possible connection surface; once these surface
preparation steps are completed the connector to cell assembly can be performed.
6.4 INTER-CELL CONNECTORS
The individual cells are connected by using either the included thermoplastic-insulated
copper connectors or insulated flex connectors (type is dependent on cell type and
customer preference). The connectors are bolted to the threaded insert post using a
stainless steel M10 Allen head bolt.
