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Stationary VRLA Batteries, 

Installation and Operation Instructions 

Page 13 of 16 

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9.0   BATTERY MAINTENANCE 

Proper maintenance will prolong the life of a battery and will aid in ensuring it is capable 
of satisfying its performance requirements. A good battery maintenance program will 
also serve as a valuable aid in determining the need for battery replacement.   

9.1   CLEANING OF BATTERIES 

Batteries should be kept clean and dry at all times.  Cell containers and cell covers are 
made of plastic materials and should be cleaned with water.  No solvents or detergents 
should be used.  Use caution to avoid electrostatic discharges.   

In certain circumstances, specific cleaners may be used.  However, you must consult 
with BAE USA or your local representative prior to use.  If approved, after application of 
the cleaner the cell should be rinsed with water and thoroughly dried with a clean damp 
cloth. 

10.0 PERIODIC INSPECTIONS 

The inspections described below should be performed and will serve as a means of 
checking the reliability of the battery system.  The periodic inspections listed below are 
the minimum required.   For additional guidance on recommended battery maintenance, 
reference IEEE 1188. 

To be measured and recorded Quarterly: 

Battery System Voltage & Current (Section 10.1)

Visual inspections:

o

General Appearance & Cleanliness

o

Visible Cell damage

Charger output and voltage

Ambient temperature and condition of ventilation equipment

Monitoring equipment operation if installed.

To be measured and recorded every 6 months:

Quarterly Inspections & Measurements, plus the following

o

Pilot individual cell/bloc

k

 voltages (Section 10.2)

o

Pilot cell temperatures (Section 10.3)

o

Float current (Section 10.4)

o

Individual cell/block internal resistance readings – either with a manual meter or

 

via connected monitoring equipment 

To be measured and recorded every 12 months (Annually): 

Quarterly Inspections & Measurements, plus the following:

o

Individual cell/block voltages (Section 10.2)

o

Individual cell/block temperatures of all cells/blocks (Section 10.3)

o

Float current (Section 10.4)

o

Connection resistance readings (Section 10.5)

o

Individual cell/block internal resistance readings – either with a manual meter or
via connected monitoring equipment

o

Rack condition and integrity

Содержание OPzV Series

Страница 1: ...STATIONARY BAE BATTERIES Valve Regulated Lead Acid VRLA Installation and Operating Instructions OPzV OGiV Series Batteries Important Documents Do Not Discard...

Страница 2: ...rks as explosion and fire hazards exist Acid splashes on the skin must be flushed with plenty of water Acid splashes in eyes must be flushed thoroughly for at least 15 minutes with plenty of water See...

Страница 3: ...2 ELECTRICAL HAZARDS A filled and charged battery presents a high voltage high current shock and short circuit hazard PRECAUTIONS Observe standard safety measures when working on batteries a Remove w...

Страница 4: ...ING RACK 6 5 2 RACKS NEW RACK 7 6 0 BATTERY CELL JAR INSTALLATION 7 6 1 INSTALLATION ON RACKS VERTICAL MOUNT 7 6 2 INSTALLATION ON RACKS HORIZONTAL MOUNT 8 6 3 TERMINAL PREPARATION 8 6 4 INTER CELL CO...

Страница 5: ...2 CONCEALED DAMAGE It is recommended that the cells be unpacked and checked for concealed damage as soon as possible Freight carriers generally require that concealed damage be inspected by the carrie...

Страница 6: ...w BAE VLA batteries have a specific gravity of 1 240 kg l at 68 F Specific Gravity 68 F Freezing point Specific Gravity 68 F Freezing point C F C F 1 000 0 0 32 0 1 225 39 8 39 0 1 150 15 1 5 0 1 250...

Страница 7: ...size and type of cell and the intended application of the battery Standard designs provide for installation in battery cabinets conventional vertical mount steel racks horizontal mount racks for some...

Страница 8: ...d allow the rack to shift or collapse If the new rack is not designed for the new batteries being installed this could affect your seismic rating and battery warranty Please contact BAE USA or your lo...

Страница 9: ...instructions This is a separate BAE Batteries USA instruction document Important For horizontal racks with battery rails instead of module shelves please be sure the lip between the jar and cover is...

Страница 10: ...modules and racks the terminal plate assemblies may be provided as part of the system and may be mounted on the racks and not the battery terminals themselves The specific rack module configuration w...

Страница 11: ...safety signs are present and installed properly for the battery room Additionally please ensure the proper Personal Protection Equipment PPE spill containment or cleanup kit and eyewash are present wi...

Страница 12: ...etween 10 C 50 F and 30 C 86 F Total string float voltage will be 2 25 V x number of cells 1 nominal Higher or lower charging voltages can be detrimental as overcharging or undercharging will reduce t...

Страница 13: ...re of 8 4 C 15 F over the 25 C 77 F norm would double the corrosion rate thus this reduces battery life to 50 of the normal life expectancy A further increase of 16 7 C 30 F over the 25 C 77 F norm wo...

Страница 14: ...ility of the battery system The periodic inspections listed below are the minimum required For additional guidance on recommended battery maintenance reference IEEE 1188 To be measured and recorded Qu...

Страница 15: ...If float current is used to determine state of charge it is important that this value be measured accurately Float current of a fully charged cell under normal conditions is typically 20 to 30 mA per...

Страница 16: ...y test it is helpful to take into account the operating conditions and specific site requirements From this select a discharge time and current or power that best fits the requirements these values ar...

Страница 17: ...that you contact BAE USA or your local representative It is generally recommended that if the measured capacity of the battery is less than 80 the battery should be considered for replacement 11 0 9...

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