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Stationary VRLA Batteries, 

 

Installation and Operation Instructions 

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3.1  STORAGE AND MAINTENANCE:  VRLA BATTERIES 

BAE VRLA Gel batteries may be stored without further charging only for a limited period 
because of self-discharging and related chemical processes.   

After a 

maximum storage period of 24 weeks at 25°C (77°F) or less (or 12 weeks at 

ambient temperatures above 25°C (77°F))

 the batteries must be charged by connecting 

to a proper charger providing a continuous float charge of 2.25 volts per cell or providing 
an equalization (boost) charge to the cells (See Section 8.2).   Storage at high 
temperatures results in accelerated rates of self-discharge and increases the frequency 
of required charging if the cells are not on constant float charge. 

Storage times exceeding the above maximums may result in plate sulfation which may 
adversely affect electrical performance and expected life.  

Adequate freeze protection must be met for low temperature storage, as this will damage 
the battery and cause potentially hazardous leaking.  A fully charged battery is more 
resistant to freezing than a discharged one.  As a battery loses charge, its specific gravity 
decreases causing it to have a higher freezing temperature.  The freezing temperature 
versus specific gravity is shown in the table below.  BAE VLA batteries have a specific 
gravity of 1.240 kg/l at 68°F. 

Specific Gravity 

(68°F) 

Freezing point 

Specific Gravity 

(68°F) 

Freezing point 

°C 

°F 

°C 

°F 

1.000 

0.0 

32.0 

1.225 

-39.8 

-39.0 

1.150 

-15.1 

5.0 

1.250 

-54.3 

-65.0 

1.175 

-20.2 

-4.0 

1.275 

-70.0 

-93.0 

1.200 

-28.0 

-18.0 

1.300 

-71.1 

-95.0 

 

3.2  STORAGE AND MAINTENANCE:  BATTERIES REMOVED FROM OPERATION 

Batteries that have been in service and taken out of operation must be maintained on 
permanent float charge or must receive a periodic equalize charge not to exceed every 6 
weeks at ambient temperatures at 25°C (77°F).  Other conditions listed in Sections 3.0 
and 3.1 apply.  For extended storage periods please contact BAE USA or your local 
representative for recommendations. 

4.0  UNPACKING & HANDLING 

Single cells and multi-cell blocks may be received packed in individual Styrofoam 
containers with shrink-wrap or packing cases, surrounded by foam, shrink-wrap and 
attached to a wooden pallet.  

Carefully

 open the cases or carton to avoid possibly 

damaging any of the cells or blocks. 

NOTE:  When removing the blocks or cells from the containers 

or cases always lift cells from the bottom, 

never

 from 

the connectors or cell posts as this can damage cell 
covers or post seals and void your warranty.   

NOTE:  A BAE lifting sling may be used on the larger capacity 

cells and blocks - slip the lifting sling under the cell and 
use the loops in the sling for hoisting the cell.  Four 
battery lift sizes are available based jar dimensions.   

  Small Block Lift Kit, L = 272 mm (10.7 in) 

  Large Block Lift Kit, L = 385 mm (15.16 in) 

Содержание OPzV Series

Страница 1: ...STATIONARY BAE BATTERIES Valve Regulated Lead Acid VRLA Installation and Operating Instructions OPzV OGiV Series Batteries Important Documents Do Not Discard...

Страница 2: ...rks as explosion and fire hazards exist Acid splashes on the skin must be flushed with plenty of water Acid splashes in eyes must be flushed thoroughly for at least 15 minutes with plenty of water See...

Страница 3: ...2 ELECTRICAL HAZARDS A filled and charged battery presents a high voltage high current shock and short circuit hazard PRECAUTIONS Observe standard safety measures when working on batteries a Remove w...

Страница 4: ...ING RACK 6 5 2 RACKS NEW RACK 7 6 0 BATTERY CELL JAR INSTALLATION 7 6 1 INSTALLATION ON RACKS VERTICAL MOUNT 7 6 2 INSTALLATION ON RACKS HORIZONTAL MOUNT 8 6 3 TERMINAL PREPARATION 8 6 4 INTER CELL CO...

Страница 5: ...2 CONCEALED DAMAGE It is recommended that the cells be unpacked and checked for concealed damage as soon as possible Freight carriers generally require that concealed damage be inspected by the carrie...

Страница 6: ...w BAE VLA batteries have a specific gravity of 1 240 kg l at 68 F Specific Gravity 68 F Freezing point Specific Gravity 68 F Freezing point C F C F 1 000 0 0 32 0 1 225 39 8 39 0 1 150 15 1 5 0 1 250...

Страница 7: ...size and type of cell and the intended application of the battery Standard designs provide for installation in battery cabinets conventional vertical mount steel racks horizontal mount racks for some...

Страница 8: ...d allow the rack to shift or collapse If the new rack is not designed for the new batteries being installed this could affect your seismic rating and battery warranty Please contact BAE USA or your lo...

Страница 9: ...instructions This is a separate BAE Batteries USA instruction document Important For horizontal racks with battery rails instead of module shelves please be sure the lip between the jar and cover is...

Страница 10: ...modules and racks the terminal plate assemblies may be provided as part of the system and may be mounted on the racks and not the battery terminals themselves The specific rack module configuration w...

Страница 11: ...safety signs are present and installed properly for the battery room Additionally please ensure the proper Personal Protection Equipment PPE spill containment or cleanup kit and eyewash are present wi...

Страница 12: ...etween 10 C 50 F and 30 C 86 F Total string float voltage will be 2 25 V x number of cells 1 nominal Higher or lower charging voltages can be detrimental as overcharging or undercharging will reduce t...

Страница 13: ...re of 8 4 C 15 F over the 25 C 77 F norm would double the corrosion rate thus this reduces battery life to 50 of the normal life expectancy A further increase of 16 7 C 30 F over the 25 C 77 F norm wo...

Страница 14: ...ility of the battery system The periodic inspections listed below are the minimum required For additional guidance on recommended battery maintenance reference IEEE 1188 To be measured and recorded Qu...

Страница 15: ...If float current is used to determine state of charge it is important that this value be measured accurately Float current of a fully charged cell under normal conditions is typically 20 to 30 mA per...

Страница 16: ...y test it is helpful to take into account the operating conditions and specific site requirements From this select a discharge time and current or power that best fits the requirements these values ar...

Страница 17: ...that you contact BAE USA or your local representative It is generally recommended that if the measured capacity of the battery is less than 80 the battery should be considered for replacement 11 0 9...

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