background image

MAINTENANCE

This section is limited to information pertaining to the general maintenance of Badger

 

Meter Recordall Compound Series 

meters  An exploded view of the meter, along with part numbers and descriptions, are provided in the 

Recordall Compound 

Series Meters Parts List

 

Accuracy Testing

The Compound Series meter can be tested for accuracy with a test meter or a test tank of known volume  A test plug is 

provided on the meter  The low flow register is for recording the amount of water passing through the disc, or low flow side 

of the meter  The high flow register is for recording the amount of water passing through the turbo, or high flow side of 

the meter 
When testing at flow rates 

below

 the meter’s cross-over point, only the low flow test hand will move  Record the initial reading 

(low flow odometer and low flow test circle)  To determine the amount of water that has passed through the meter during 

test, take the new reading from the low flow test circle  If more than one revolution of the test circle, take a new reading from 

both the low flow odometer and the low flow test circle  The difference between the initial and final reading is then compared 

to that recorded by the test meter or test tank 
When testing flow rates at or 

above

 the meter’s crossover point, the high flow and low flow register test hands will move  

This is because both sides of the meter, disc and turbo, operate simultaneously at these flow rates  The disc side of the meter 

operates at all flow rates to keep the chamber free of debris that might enter the meter  Record the initial readings (high flow 

odometer and high flow test circle, low flow odometer and low flow test circle)  If less than one revolution of the high flow 

test circle, record both the new high flow and low flow test circle readings  The amount of flow recorded by the high flow and 

low flow test circles during test must be added together to determine the 

total

 flow through the meter  Compare this to that 

recorded by the test meter or test tank 
If more than one revolution of the high flow test circle occurs, take new readings from the low flow odometer, high flow and 

low flow test circles and add all complete high flow test circle revolutions to this  Once again, the amount of flow recorded by 

the high flow and low flow test circles must be added together and combined to determine the 

total

 flow through the meter  This 

is then compared to that recorded by the test meter or test tank 
A simplified alternative to recording the initial and final odometer readings on the high flow and low flow odometers, is to 

record the number of 

complete

 revolutions of the test hand on the high flow and/or low flow test circles during test  This is 

then added to the difference between the initial and final position of the test hands on the test circles to determine the total 

flow

 

through the meter 
For correct testing procedures, and test volumes based upon meter flow rates, please refer to 

AWWA M-6 Manual

  Starting the 

test when the register test circle hands are on zero and operating the meters through complete revolution of the test circles 

are desirable operating procedures to follow 

THE TEST HANDS OPERATE INDEPENDENTLY OF ONE ANOTHER. FOR EXAMPLE, DURING METER OPERATION AT FLOWS 

BELOW CROSSOVER, THE LOW FLOW TEST HAND WILL REVOLVE WHILE THE HIGH FLOW TEST HAND IS STATIONARY, 

ALLOWING HIGHER READINGS ON THE LOW FLOW ODOMETER ONLY.

Maintenance Equipment

The tools and equipment recommended for use in servicing and maintaining of Recordall Compound Series meters consist of 

the usual complement of hand tools used by plumbers and mechanics 

Preventive Maintenance

The purpose of preventive maintenance is to ensure efficient operation and long life of the meter by detecting and correcting 

any defect that might damage the meter or cause it to fail  Preventive maintenance consists of periodic inspection, accuracy 

testing, and cleaning procedures 

Maintenance

June 2016

RCS-UM-00076-EN-04

Page 10 

Содержание Recordall Compound Series

Страница 1: ...RCS UM 00076 EN 04 June 2016 Recordall Compound Series Meter Lead Free Bronze Alloy Sizes 2 3 4 6 NSF ANSI Standards 61 and 372 Certified User Manual ...

Страница 2: ...Page ii Recordall Compound Series Meter Lead Free Bronze Alloy Sizes 2 3 4 6 June 2016 RCS UM 00076 EN 04 ...

Страница 3: ...and Assemblies 12 Removing the High Flow Turbo Meter Head Assembly 12 Removing the Turbo Measuring Element Assembly from the Cover Plate 14 Removing the Magnet Carrier Top Gear Set 14 Removing the Straightening Vanes Nose Cone 14 Removing the Calibration Mechanism 14 Inspecting the Rotor and Bearings 16 Removing the Rear Nose Cone 17 Reinstalling the High Flow Turbo Meter Head Assembly 17 Removing...

Страница 4: ...Page iv Recordall Compound Series Meter Lead Free Bronze Alloy Sizes 2 3 4 6 June 2016 RCS UM 00076 EN 04 ...

Страница 5: ...ers Product Data Sheet contains information on operating principle meter construction materials tolerances and specifications The Recordall Compound Series Meters Parts List contains part numbers part descriptions and illustrations Safety Information The installation of the Recordall Compound Series meter must comply with all applicable federal state and local rules regulations and codes Failure t...

Страница 6: ...es in pipe direction or valving resulting in more accurate registration Contact your Badger Meter representative for information on Recordall Plate Strainers Avoid locating the meter in close quarters Allow sufficient space to permit access for meter reading testing and maintenance Because of the need to test large meters periodically to verify their performance it is recommended that a bypass sys...

Страница 7: ...e equal in size to the meter is required upstream of the meter Additional length is required if a sharp contraction or an eccentric reducer rather than a concentric tapered reducer is used Installing the Meter Overall dimensions and laying lengths of each meter size are listed in the Recordall Compound Series Meter Product Data Sheet Review the dimensional requirements choose an installation point...

Страница 8: ...ter Figure 4 2 adapter with a 2 round meter Figure 5 4 adapter Figure 6 4 with a 4 meter Description Part Number 2 Elliptical Flange Adapter Kit 64186 001 2 Round Flange Adapter Kit 64186 002 4 Flange Adapter Kit 64186 003 COMPOUND METERS MUST OPERATE IN A COMPLETELY FILLED LINE AT ALL TIMES THE DOWNSTREAM PIPING MUST ALWAYS BE ARRANGED TO PROVIDE SUFFICIENT BACK PRESSURE TO MAINTAIN A FULL LINE A...

Страница 9: ...on Now open all applicable service valves Check the flow rate to verify that the flow does not exceed the maximum continuous duty specification The rate of flow can be quickly checked by timing the quantity registered through the meter in one minute Reading the Recordall Registers and Encoder To determine the total reading for meter the totals for both low and high flow must be added together 1 De...

Страница 10: ...be added together to determine the total flow through the meter Compare this to that recorded by the test meter or test tank If more than one revolution of the high flow test circle occurs take new readings from the low flow odometer high flow and low flow test circles and add all complete high flow test circle revolutions to this Once again the amount of flow recorded by the high flow and low flo...

Страница 11: ...eaning Clean all dirt grease moisture or other foreign material from the exterior of the meter After cleaning rinse thoroughly with water In the event that system pressure has been reduced and the upstream filter or meter is clogged the foreign material must be flushed out To flush the screen open the cleanout plug and purge the foreign material with fresh water from the service line If cleaning t...

Страница 12: ...O DO SO CAN LEAD TO THE HEAD BEING EJECTED FROM HOUSING CAUSING PERSONAL INJURY AND OR PROPERTY DAMAGE 1 Loosen each of the High Flow Turbo Head Assembly bolts about 1 1 2 turns Do not completely remove the bolts 2 If the O ring between the High Flow Turbo Head Assembly and the housing is secure and not leaking pry the Measuring Element Assembly loose by inserting a screwdriver blade where the hea...

Страница 13: ...t bottom bearing Calibration ring rear Rotor Calibration ring front Nose cone setscrew Cage setscrew 1 Cage seal Nose cone straightening vane assembly 2 Calibration shaft seal plug Calibration shaft lock screw O ring Calibration shaft 2 3 and 4 Figure 10 High flow turbo measuring element assemblies Servicing Parts and Assemblies June 2016 RCS UM 00076 EN 04 Page 13 ...

Страница 14: ...ain access to them remove the measuring element from the cover Removing the upstream nose cone provides access to the rotor calibration ring and the transmission assembly To remove the nose cone 1 Unscrew the upstream nose cone setscrew For 2 3 and 4 meters slide the calibration linkage into the cage insert stop 2 Take hold of the nose cone straightening vanes and turn them clockwise thereby disen...

Страница 15: ...ING 6 Figure 11 Calibration ring linkage assemblies Reassembling the Calibration Mechanism 1 Align the pin on the perimeter of the calibration ring with the arrow tip located on the nose cone assembly see Figure 11 on page 15 2 For 2 3 and 4 sizes install the calibration linkage into the cage with the larger hole to engage the calibration ring tab with the side of chamfered edge of the hole toward...

Страница 16: ...ing pins are an integral part of the straightening vane and nose cone assembly Wear or damage would require the replacement of this component Reassembling the Rotor and Bearings 1 Install the rear nose cone to the cage See Removing the Magnet Carrier Top Gear Set on page 14 2 Place the rotor assembly with the worm gear side leading through the cage 3 Place the rotor assembly on the rear rotor bear...

Страница 17: ... and out of the bottom bearing then slide shaft downward and diagonally out towards you to remove it from the nose cone cage assembly 7 Holding cage firmly with one hand rotate the nose cone clockwise with other hand then carefully lift it off the cage To reinstall the rear nose cone follow this procedure in reverse See Inspecting the Rotor and Bearings on page 16 for instructions on reassembling ...

Страница 18: ...f the Low Flow Cover Assembly bolts about 1 1 2 turns Do not completely remove the bolts 2 If the O ring between the Low Flow Cover Assembly and the housing is secure and not leaking pry the Measuring Element Assembly loose by inserting a screwdriver blade where the head and housing join together BE SURE THAT ANY WATER COMING OUT OF THE METER HEAD DOES NOT SPRAY ONTO ELECTRICAL EQUIPMENT AND CREAT...

Страница 19: ... magnet in the meter head is clean Valve Assembly Removing the Valve Assembly With the cover assembly removed the valve assembly is exposed for service 1 Remove the lock pawl see Figure 14 2 Turn the valve assembly counter clockwise to unscrew it from the housing 3 Lift the valve assembly out of the housing Replacing the Valve Assembly If any portion of the valve assembly requires replacement we r...

Страница 20: ...stic Rotor Thrust Bearing Sapphire jewels Rotor Bearing Pivots Passivated 316 stainless steel Calibration Mechanism Stainless steel thermoplastic Measuring Chamber Disc Thermoplastic High Flow Valve Stainless steel thermoplastic Magnets Ceramic Register Lens Glass Register Housing Cover Thermoplastic or bronze Trim Stainless steel Drain Plug 3 4 Stainless steel or lead free bronze alloy Test Plug ...

Отзывы: