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- User and Installation Manual

AvMap

EngiBOX

1. Overview

EngiBOX is an Engine Monitoring System (EMS), developed especially for Rotax Engines,

displaying the engine parameters with an update rate of five times per second and recording

160 hours of data in the internal memory. It is a rugged and reliable system designed for

fixed panel installation.

Rotation knob

Figure 1

microSD slot

Note

: For connection specifications see Chapter 2.

microSD card

A microSD card is provided together with the Engibox. The microSD card is a blank card

without data preloaded. The microSD card should be used for software updates and export

logged data from the EngiBOX to the microSD card.

Note

: For more details see Chapter 4.

Rotation

knob

Pressing the rotation knob allows to confirm a selection, while rotating the knob allows to

change selection.

EngiBOX connection board:

•

1 x Power input 10-35 VDC, free wire connection

•

4 x Thermocouple sensor input

•

2 x Resistance thermometer sensor input

•

1 x Oil pressure sensor input

•

1 x RPM pick-up

•

1 x Serial connection

•

1 x Manifold pressure sensor

•

1 x Alarm output

Connection board

Содержание EngiBOX

Страница 1: ...tallation Manual Product model number UX0EMS10AM Software version 1 1 0R or more recent Firmware version 1 1 0R or more recent IMPORTANT Before using this manual check if your Engine product model number corresponds to the above model number ...

Страница 2: ......

Страница 3: ...n safe conditions AvMap disclaims any liability deriving from an improper use of the device in a way that may violate the flight and navigation rules regulations and safety 1 Overview 4 2 Installation 6 2 1 Mechanical installation 6 2 2 Connections wiring 8 3 Initialization and First Use 12 3 1 Initialization procedure 12 3 2 First Use 13 4 How to operate the unit 14 4 1 EngiBOX Data views 14 4 2 ...

Страница 4: ...croSD card is provided together with the Engibox The microSD card is a blank card without data preloaded The microSD card should be used for software updates and export logged data from the EngiBOX to the microSD card Note For more details see Chapter 4 Rotation knob Pressing the rotation knob allows to confirm a selection while rotating the knob allows to change selection EngiBOX connection board...

Страница 5: ... if any measurement exceeds the engine limits and registers instantly the data on the internal memory The registered data can be either exported to the micro SD card provided along with the product or send to the EngiBOX Web Portal through the EngiBOX mobile app In this way data can be analyzed from home and be shared with the engine service center to receive instant support Further EngiBOX featur...

Страница 6: ...5 mm diameter hole Make sure you have enough space on the front and behind the cockpit panel to install the EngiBOX Check the EngiBOX main dimensions reported in Figure 2 The instrument has to be installed from the front of the panel and screwed from behind the panel according to Figure 3 The screw length that need to be used for panel installation depend on the panel thickness and is based on the...

Страница 7: ... and use the formula to choose the right screw length 3 METAL WASHE R M4X08 SCREW Figure 3 Figure 4 IMPORTANT Make sure you respect the screw length formula to avoid damaging the plastic of the EngiBOX Use light thread locker to prevent screw loosening with vibration Use the cutting template included in the box to cut out the panel see Figure 4 Aircraft instrument panel Panel thickness ...

Страница 8: ...ange 0 to 10 bar 0 to 150 psi Application Oil Pressure 4 Stroke 1 x RPM pick up Measuring range 0 to 9990 rpm 1 x INPUT Manifold Pressure Measuring range 0 to 70 inHg Usage of other instruments in parallel Thermocouple sensors for EGT and CHT and Manifold pressure input can be used in parallel with other measurement instruments To use EngiBOX RPM input in parallel with another RPM instrument depen...

Страница 9: ...rature Ground only if PT 100 semsor is used output at external power voltage ALARM TOIL oil temperature input RPM positive input RPM GND CHT or CT Ground only if PT 100 sensor is used RPM negative input RPM CHT COOLT CHT or CT input EGT PTO R TEMP1 TEMP2 EGT PTO L EGT PTO R TEMP1 TEMP2 EGT PTO L EGT MAG R TEMP3 TEMP4 EGT MAG L EGT MAG R TEMP3 TEMP4 EGT MAG L Note See the compatible sensor table fo...

Страница 10: ...USED external power negative input POWER POIL NOT USED output at external power voltage disabled ALARM GND CT Ground only if PT 100 sensor is used output at external power voltage ALARM TOIL CT input RPM positive input RPM GND air temperature Ground only if PT 100 sensor is used RPM negative input RPM CHT COOLT air temperature input EGT PTO TEMP1 TEMP2 CHT PTO EGT PTO TEMP1 TEMP2 CHT PTO EGT MAG T...

Страница 11: ...ive temperatures Route sensor lines free of vibrations but with some flexibility Sensor lines to be without kinks and must not chafe The threads of the thermocouple sensors and pick up of Resistance thermometer sensors have to be greased with Loctite ANTI SEIZE to ensure trouble free removal Shortcomings in these points can result in false readings interruption of lines or the ruin of pick up line...

Страница 12: ...pe and press the knob to confirm EngiBOX asks you for confirmation press again OK to proceed 3 Enter the engine ID Rotate the knob to select the character and press to confirm Select OK and press the knob to proceed 4 For each engine parameter Rotate the knob and confirm if you want to activate or disable the function Rotate the knob and confirm the sensor type that is installed on the connection ...

Страница 13: ...Power off the unit 3 2 First Use The first time you power on the EngiBOX after the initialization you need to enter all the settings 1 Language Rotate the knob to choose the desired language Press the knob to tick the checkbox Press the knob to confirm and proceed 2 Units Set the desired unit of measure for pressure Bar Kg cm2 Psi manifold pressure Hpa inHg and temperature C F Press the knob to op...

Страница 14: ...ysis of the last 20 minutes for each engine parameter Clock Page includes flight time total lifetime and time since the last overhaul 4 1 EngiBOX Data views According to your engine model you will be able to monitor different data Rotax 912 series Rotax 912S series and Rotax 914 series Revolutions per Minute RPM Manifold Pressure MAP Oil Pressure Oil P Oil Temperature Oil T Cylinder Head Temperatu...

Страница 15: ...ust Gas Temperature EGT PTO Exhaust Gas Temperature EGT MAG Cylinder Head Temperature CHT MAG Cylinder Head Temperature CHT PTO Rotax 582 UL Revolutions per Minute RPM Coolant Temperature CT Air Temperature Air T Exhaust Gas Temperature EGT PTO Exhaust Gas Temperature EGT MAG Cylinder Head Temperature CHT PTO Cylinder Head Temperature CHT MAG ...

Страница 16: ...o know the values for your engine Trend icon legend Arrow up the value is increasing Arrow down the value is decreasing Square the value is stable Red cross sensor not connected sensor failure 4 1 2 EMS data View 2 The second data page highlights values Each parameter is shown with 4 elements the pointer in the coloured bar the numeric value numeric alarm limit the trend icon Coloured bar legend B...

Страница 17: ...reminder in facts in case you have not noticed the alarm you can always see the exclamation mark at the end of your flight next to the parameter abbreviation Go to Settings and open the Alarms page to check date and time of the alarm activation Chapter 5 The exclamation mark will remain on the display till you clear the alarms in the Alarms page 4 2 Graphs Graphs are available for performance anal...

Страница 18: ...total lifetime Hobbs Meter time since the last overhaul and date The EngiBOX will ask you monthly to check and confirm the time When Bluetooth is activated a blue Bluetooth symbol is shown on the Clock page When the EngiBOX is paired to another device a green Bluetooth symbol is shown on the Clock Page ...

Страница 19: ...o close the brightness controller Rotate the knob to choose BACK and press to confirm and exit 5 1 2 Language Rotate the knob to choose the desired language Press the knob to tick the checkbox Rotate the knob to choose BACK and press to confirm and exit 5 1 3 Bluetooth Rotate the knob to choose Activate Press the knob to tick the checkbox Rotate the knob to choose BACK and press to confirm and exi...

Страница 20: ...m Tags Once you have read the alarm press clear to remove the exclamation mark from the data view pages Rotate the knob to select OK and press to confirm ALARM TAGS NC Sensor is not connected S C Sensor is shorted FAIL Sensor is not working correctly ALM HI Alarm high engine related alarm WARN HI Warning high engine related alarm WARN LO Warning low engine related alarm ALM LO Alarm low engine rel...

Страница 21: ... version Loader version Software version Engine type Total lifetime of the engine and Time since last overhaul Rotate the knob to choose BACK and press to exit IMPORTANT the EngiBOX ID is needed to register your EngiBOX through the EngiBOX APP in order to download data and get customer support ...

Страница 22: ...X 2 Click on Download You need to be registered on the AvMap website if you are not logged in you can insert your login and Password received at the moment of registration 3 Copy the software file on the microSD card 4 Insert the microSD card into the EngiBOX while the EngiBOX is turned OFF 5 Turn the EngiBOX ON providing power to the device Automatically the EngiBOX starts the update procedure At...

Страница 23: ...ur EngiBOX from the left column to connect to it 3 The app shows EngiBOX ID connection status Engine model Engine ID number and date of last overhaul In order to download available data touch DOWNLOAD DATA 4 Choose how many minutes you want to download the minimum is the last 30 minutes of activity the maximum 10 hours and 30 minutes see the estimated time for download in the bottom right corner 5...

Страница 24: ...flights and the recorded engine performance You can share your engine data with your Rotax Service Center anytime you need maintenance or help Safely store your engine data always available on your EngiBOX Portal account Always in control check your engine performance from anywhere any platform Get better diagnosis and support share your data with your Rotax Service Center for a full analysis IMPO...

Страница 25: ...wo alternative views Warn you instantly if any measurement exceeds the engine limits Update rate of five times per second Data are recorded and stored in the internal memory up to 160h Data export to Micro SD or EngiBOX Mobile App Download the free EngiBOX smartphone App to get Instant Support Service Graph page for each engine parameter Clock page including flight time total lifetime time since o...

Страница 26: ...03 582 618 912 912s 914 Note All compatible engines are preconfigured in the software installation wizard Included accessories Aeronautical grade wires for power supply Mounting KIT Cutting template 4x metal washers and 4x screws 1x 1A fuse holder Blank microSD card Microfiber cleaner cloth ...

Страница 27: ...TO EGT MAG C OIL T C CHT C OIL P bar MAP InHg RPM Min 0 0 0 0 0 0 Alarm low 0 50 0 1 5 0 1400 Warning low 0 55 0 1 8 0 1700 Warning up 840 130 140 5 27 5500 Alarm up 880 140 150 7 27 5 5800 Max 900 150 160 8 30 6000 912 UL 912 A 912 F Note Cold engine When oil temperature is under warning low limit RPM must be under 3500 In cold engine status EngiBOX will give a warning at 3500 RPM and an alarm at...

Страница 28: ...P bar MAP InHg RPM Min 0 0 0 0 0 0 Alarm low 0 50 0 1 5 0 1400 Warning low 0 55 0 1 8 0 1700 Warning up 900 120 110 5 35 4 5500 Alarm up 950 130 120 7 39 8 5800 Max 970 140 150 8 39 9 6000 914 UL 914 F Note Cold engine When oil temperature is under warning low limit RPM must be under 3500 In cold engine status EngiBOX will give a warning at 3500 RPM and an alarm at 4000 RPM Engine Model 914 DCDI S...

Страница 29: ...0 2300 Warning up 580 220 40 6500 Alarm up 650 250 50 6800 Max 680 275 60 7000 Note Cold engine When Cylinder Head Temperature is under warning low limit RPM must be under 2500 In cold engine status EngiBOX will give a warning at 2500 RPM and an alarm at 3000 RPM Engine Model 582 UL DCDI Limits EGT PTO EGT MAG C CHT PTO CHT MAG C CT C AIR T C RPM Min 0 0 0 50 0 Alarm low 0 0 50 25 2000 Warning low...

Страница 30: ... EngiBOX Alarm up 650 150 50 7000 Max 680 180 60 7300 Note Cold engine When Cylinder Head Temperature is under warning low limit RPM must be under 2500 In cold engine status EngiBOX will give a warning at 2500 RPM and an alarm at 3000 RPM ...

Страница 31: ......

Страница 32: ...www avmap it www avmap us www avmap com br ÑMAEMSAM2AE030 3Ó MAEMSAM2AE030 ...

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