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2 General information

2.1 Purpose

The purpose of the service lift is to transport persons, their 
tools  and  equipment  to  the  most  convenient  height  for 
performing work in the wind turbine (WTG).

Its use is limited to authorized users. Access to the WTG 
and  consequently  to  the  service  lift  is  controlled  and 
forbidden to the public.

The service lift is used primarily to transport technicians, 
their  tools  and  spare  parts  from  the  bottom  platform  (or 
lowest  accessible  point)  to  the  top  platform  (or  highest 
accessible point).

The  service  lift  is  also  used  to  access  intermediate 
platforms  for  the  inspection  and  maintenance  of  WTG 
connecting bolts and other equipment.

2.2 Scope

The product details are described throughout this manual.

The product consists of:

• A service lift, which is formed by:

– A cabin
– A traction system
– A fall arrest device
– Guiding system.
– Control, safety and power systems (including an

interlock system on platform fence doors).

– A rescue pendant control (only mandatory if

rescue route of service lift can be somehow
blocked and in case of an external call control
box is not installed at the bottom platform).

  NOTICE

This manual contains instructions for one version of the

 

Octopus

 lift:

Octopus XL120

.

  NOTICE

An  EC  type-examination  by  a  Notified  Body 
according to the Machinery Directive 2006/42/EC was 
performed.

2.3 Exclusions

The service lift must not be used outdoor or in potentially 
explosive atmospheres. The service lift is not designed to 
carry a person on the top.

Unless  otherwise  agreed  with  Avanti,  the  WTG 
manufacturer is responsible for integrating the service lift 
and  ensuring  compliance  with  the  essential  health  and 
safety  requirements  as  stated  in  the  2006/42/EC 
Machinery  Directive  and  the  applicable  harmonized 
standards  following Avanti recommendations.

This requires the supply of components, including but not 
limited to:

• Ladder system.
• Brackets for ladder sections.
• Platform fences with doors.
• Power supply protection.

5

Содержание OCTOPUS XL120

Страница 1: ...AVANTI SERVICE LIFT Model OCTOPUS XL120 Service Lift User manual Original instructions AT00015389 English EN User Manual Service Lift Model OCTOPUS XL120 3rd Edition July 2019 Revision 1 30 07 2019...

Страница 2: ......

Страница 3: ...structions from Avanti iii has been subjected to abuse neglect casualty or negligence iv has been furnished by Avanti to Customer without charge or v has been sold on an AS IS basis Except as specifi...

Страница 4: ...Service Lift Doors 10 3 2 2 Wire inspection cover 10 3 2 3 Interior light 11 3 2 4 Anchor points 11 3 3 Traction system 11 3 3 1 Traction hoist M608 11 3 4 Fall arrest device 11 3 4 1 ASL608 Fall arr...

Страница 5: ...tomatic send configuration 22 4 3 8 Overload detection device 23 4 3 10 Fall arrest device 24 4 3 9 Manual descent 24 4 5 Troubleshooting 26 4 6 Out of service 29 Appendix User log sheet 30 Appendix S...

Страница 6: ...harness shock absorber lanyard and slider at all times and carry 2 way communication systems depending on local regulation The service lift is designed for a useful life of 20 years with an approximat...

Страница 7: ...AUTION Avoid injury follow all instructions NOTICE The owner must verify the need for third party service lift inspections with the local authority and comply with specified standards 1 4 Terms and de...

Страница 8: ...systems including an interlock system on platform fence doors A rescue pendant control only mandatory if rescue route of service lift can be somehow blocked and in case of an external call control bo...

Страница 9: ...x traveling height 160 m Max noise level 80 dB A Power supply type 400V 50 60Hz 3 Phase N PE 690V 50 60Hz 3 Phase PE 1 Optionally depending on WTG configuration cabin could feature 2 full sliding door...

Страница 10: ...4 55 M608 400V 50Hz M608 690V 50Hz M608 400V 60Hz M608 690V 60Hz 2 4 3 Fall arrest device Service lift Fall arrest device Lifting capacity Triggering speed Safety wire Approx weight Version Type Kg lb...

Страница 11: ...2 5 Dimensions 2 5 1 Octopus XL120 Figure 3 Octopus XL120 dimensions 970 1200 2812 2635 8...

Страница 12: ...rollers 10 Hour counter Full sliding door x2 External controls Top obstruction device Safety wire rope Traction wire rope Travelling cable pulley Additional anchor point bottom hatches use Internal em...

Страница 13: ...re activated while the second sliding door D2 would be locked The second sliding door D2 only could be opened when Platform level detection switch S18 is activated while the first sliding door D1 woul...

Страница 14: ...revent the upward travel of the service lift by interrupting control and a buzzer will sound until overload condition iseliminated 3 4 Fall arrest device 3 4 1 ASL608 Fall arrest device The service li...

Страница 15: ...SL light red Platform indicator light green EMERGENCY STOP button internal Hour counter Shunt key for bottom obstruction switch Trapped key switch1 UP button external EMERGENCY STOP button external DO...

Страница 16: ...ch must be OFF before the generator is turned on 3 5 2 1 1 Automatic send configuration 3 5 2 1 1a Versions with guard locking 3 5 2 1 1b Versions with trapped key or electrical switch monitoring syst...

Страница 17: ...blocking the bottom hatch the rescuer is below service lift and the service lift is stopped halfway through a platform hole blocking rescue route since platform has no extra hatch CAUTION There shall...

Страница 18: ...ully covers bottom cabin face The cover is provided with a hatch in case of evacuation When bottom obstruction device is activated service lift will stop descent as a consequence of one of the bottom...

Страница 19: ...t ensures smoothness though providing necessary endurance Figure 21 Guiding system Guiding system 1 2 Guiding ladder Top guiding rollers Bottom guiding rollers 3 1 2 3 3 9 Cable management 3 9 1 Trave...

Страница 20: ...h monitoring system This interlocking mechanism is comprised of a mechanical locking unit and a switch unit When the switch is opened the power is removed so the service lift cannot move This system a...

Страница 21: ...ually check that the WTG installation components are mounted in accordance with the specifications and without any noticeable defects or missing components Platform control boxes Traction and safety w...

Страница 22: ...the fall arrest device functionality called the Stomp test The procedure is explained in the Stomp test TYZX IZOUT VVKTJO Top obstruction device 1 Activate the top stop by pressing it down The servic...

Страница 23: ...and hold the DOWN button on the bottom platform box 4 2 Prohibited uses DANGER Failure to comply with the prohibited uses is extremely dangerous for the physical integrity of the users When using the...

Страница 24: ...dder becomes totally accessible Outside the cabin To open top hatch pull it up Once top hatch is open access inside the cabin by means of the internal emergency ladder Figure 26 Top hatch Top hatch Th...

Страница 25: ...service lift do not get close to the hoistway To place the service lift on the floor after the bottom obstruction device has stopped the lift 1 Turn the override bottom obstruction device switch clock...

Страница 26: ...feature a guard locking system CAUTION When the UP or DOWN button is pressed on the platform control box the response of the cabin is delayed During this delay an acoustic signal will sound and the wa...

Страница 27: ...uction device will not get damaged 10 BMM BSSFTU EFWJDF The service lift is provided with the ASL608 fall arrest device which will be triggered in case of an overspeed condition This device protects t...

Страница 28: ...OSED TO DYNAMIC LOADS WHEN A FALL IS PREVENTED 7HEN THE SERVICE LIFT HAS RETURNED TO THE BOTTOM PLATFORM TEST THE fALL ARREST DEVICE FUNCTIONALITY 2EPLACE ANY DEFECTIVE COMPONENTS OF THE FALL ARREST D...

Страница 29: ...safety of the service lift Replace immediately Cause Solution THE SERVICE LIFT DOES NOT MOVE UP OR DOWN A1 Emergency stop The fixed EMERGENCY STOP button has been activated In the user control box or...

Страница 30: ...otor is not cooling Clean the hood Voltage too high low Measure voltage and power consumption on the loaded motor If the voltage deviates from specifications use a cable with in creased dimensions A8...

Страница 31: ...ion switch is defective or not connected properly Test the bottom obstruction switch connection and functionality Replace the bottom obstruction switch if necessary The bottom obstruction switch is ac...

Страница 32: ...for advice and potential repair of hoist THE MOTOR HUMS LOUDLY OR THE WIRE ROPES SQUEAK BUT THE LIFT CAN GO BOTH UP AND DOWN G Wire ropes Wire ropes are dirty If possible immediately replace the trac...

Страница 33: ...TE HEIGHT OF M FT ABOVE THE BOTTOM LANDING FLOOR PLATFORM 4EST 7ITH THE CABIN PARKED AT AN APPROXIMATE HEIGHT OF M FT ABOVE THE BOTTOM LANDING FLOOR THE USER STARTS DESCENDING USING ELECTRIC CURRENT B...

Страница 34: ...del Octopus XL120 01 02 04 2018 Added Traction hoist M608 and ASL608 02 01 03 2019 EC Certificate updated Manufacturer updated to Avanti Wind Systems Technology S L 35 02 02 06 2019 Certification manu...

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Страница 36: ...www avanti online com...

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