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7

Assembly Instruction
KS 4 S12 24V DC

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Crush and shear points

To avoid injuries, 

crushing and shear points

 between

casement and frame must be secured 

against entrapment 

up to an installation height of 2,5 meters above the 
fl oor 

with appropriate measures. This can be achieved e.g. 

by using contact-based or contactless protective devices 
against entrapment, which stop the motion through con-
tact or through interruption by a person. At a force higher 
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element 
must indicate this clearly. 

Unintentional or independent opening or falling

Casements are to be hinged or secured such way that in 
case one of the mounting elements fails it will not crash / 
slam down or move in an uncontrolled manner by e.g. using 
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or 
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The 
safety scissors must be adjusted to the opening stroke of 
the drive (see technical data) to avoid blocking. The opening 
width of the safety scissors must be bigger than the drive 
stroke.

Routing cables and electrical connection 

Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensors at operating voltages and connections contrary
to the specifi cations of the manufacturer.
All relevant national instructions shall be observed for 
the installation.

The types of cable, cable lengths and cross-sections shall 
be selected in accordance with the manufacturer’s technical 
data. If necessary, the cable types shall be coordinated with 
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may 
not be fl ush-mounted. Freely suspended cables shall be 
equipped with strain reliefs.

Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be 
ensured for maintenance work. 

Damaged mains supply lines of drives 
with plug connectors may only be re-
placed by the manufacturer or qualifi ed 
service / maintenance personnel!
Power cables which are fi xed to the drive 
casing cannot be replaced. If the cable is 
damaged the device must be scrapped!

The movable casement must be secured 
against unintentional or independent 
opening as well as falling down.

All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or 
external Control Unit for the drive. 
The mains supply lines 230 V / 400 V AC shall 
be protected separately!

24V DC drives may only be connected to
power supply sources that comply with SELV 
specifi cations.

Cables must be laid such way that they can-
not be sheared off, twisted or bent during
operation. Drive cables laid inside window 
profi les must be protected by insulating
tubes with a suffi cient temperature resistance. 
Through holes shall be equipped with cable 
sleeves!

safety scissors 

In the case of tandem / multiple opera-
tion of drives connected in series, the 
cross-section of the connection cable 
must be checked autonomously, depen-
ding on the total current consumption of 
the drive system.

n

ote

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afety

 i

nstruCtions

Содержание KS4 S12 24V DC R

Страница 1: ...KS4 S12 24V DC Chain Drive for windows according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Страница 2: ...cket Tandem Installation step 7 Drill holes according to mounting variants Installation step 8a Swiveling drive mounting on the window frame Installation step 8b Rigid drive mounting on the window fra...

Страница 3: ...ible injuries or death Failure to comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to property warninG anD...

Страница 4: ...tural smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site due to the reasonabl...

Страница 5: ...s Contact based anti trap protection 20 ZAA 8 2 Pressure sensitive safety switch strips or Motor current monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a cl...

Страница 6: ...n assignment the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly observed and adh...

Страница 7: ...The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the competent local au...

Страница 8: ...ructed in all important opera ting steps If necessary he must be advised of all remaining risks dangers The end user shall be specifically instructed that no additional forces except pushing and pulli...

Страница 9: ...n FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small wind...

Страница 10: ...V S12 524180 Optional accessories PU pcs Part No M COM Click Configuration module for synchronised multi drive systems 1 524167 M COM Configuration module for synchronised multi drive systems 1 524177...

Страница 11: ...fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windows Connecting cable non h...

Страница 12: ...V 230V S12 524180 Optional accessories PU pcs Part No M COM Click Configuration module for synchronised multi drive systems 1 524167 M COM Configuration module for synchronised multi drive systems 1 5...

Страница 13: ...inward opening Horizontal pivot Vertical pivot Frame bracket K132 Casement bracket F42 Drive swiveling Space on the frame min 28 mm 03 Values are determined in Casement weight max 30 kg m2 Casement wi...

Страница 14: ...ance The test procedure of drives may only be performed on a non slip and secured mat or a test fixture During the test run the test element must not be interfered with The test my only be conducted b...

Страница 15: ...frame and casement profile must be sufficient 4 The window must be in perfect mechanical condition before the installation It should open and close easily 5 The fastening material for the installation...

Страница 16: ...x20 42 9 60 19 8 4 2 15 4 12 25 5 5 7 2 4 9 2 2 17 1 7 5 3 5 22 5 38 18 5 7 5 5 5 10 5 18 50 57 19 37 9 10 5x29 5 5 5x24 5 M4 M3 46 13 41 21 71 40 46 8 5 4 5 Casement bracket F42 1x baseplate 1x count...

Страница 17: ...19 4 2 30 15 M4 M4 220 15 18 22 15 17 A C B 22 F42 F42 KS4 KS4 F42 F42 K132 K132 KS4 K132 K132 KS4 KS4 KS4 F42 F42 K132 FL FL FL FL RA RA RA RA stroke A B C 200 205 455 425 300 301 551 521 400 301 55...

Страница 18: ...8 33 28 13 9 42 C 18 236 18 11 18 23 13 9 20 25 4 A D C B max 17 min 11 26 26 33 28 42 KS4 KS4 KS4 F41 F41 KS4 KS4 F41 F41 K134 K134 K134 K134 K134 F41 K134 K134 K134 K134 FL FL FL RA RA FL RA RA Fro...

Страница 19: ...ation instruction Drehvolution KS4 9000022040 See our homepage www aumueller gmbh de Side hung window with chain stretched on one side 60 F A B m i n 4 0 0 b e i H u b 4 0 0 F A B m i n 5 0 0 b e i H...

Страница 20: ...ening windows respect max pulling forces of drives cable exit power supply on top From FAB 1200 mm is a locking drive required 24 V DC 5 4 2 30 M4 220 18 A C B 22 FAH 2 bzw min Hub FAB max 1200 FAH mi...

Страница 21: ...K134 FL RA view see below 8 15 18 min 20 F41 KS4 K134 reference edge only for bottom hung casements inward opening windows respect max pulling forces of drives cable exit power supply on top From FAB...

Страница 22: ...using masking tape Installation step 8a Swiveling drive mounting on the window frame main closing edge or auxillary closing edge inward opening windows NSK HSK Make sure they are parallel to casement...

Страница 23: ...n the casement bracket F42 with screw 4 2 M5 Connect control voltage e g using a tester and move out the chain approx 100 mm FL RA FL RA FL FL RA KS4 KS4 KS4 KS4 F42 F42 F42 4 4 5 3 3 3 6 6 18 19 30 4...

Страница 24: ...n actuate all drives together parallel FL RA 18 19 30 4 2 M5 Screw the baseplate from casement bracket F42 onto casement M5 If necessary use washers Note cable routing see chapter Cable routing Note s...

Страница 25: ...arallel parallel RA FL Attach drive to the frame brackets K134 Secure the drive with screws RA FL Frame brackets K134 anscrewn M5 Casement bracket F41 1x screw M3x20 2 1 Connect control voltage e g us...

Страница 26: ...screw M3x20 2 1 Frame bracket K134 4x self tapping screws M5x10 3 4 Rigid drive mounting on the window frame main closing edge outward opening windows HSK 28 18 FL RA M5 parallel parallel K134 3 Note...

Страница 27: ...g splitting i e by using bushings Upon removal of the glazing bead is the dan ger that the glass may fall Cable routing on or in the casement Cable crossover without protective cable hose Cable crosso...

Страница 28: ...EN contact max 24 V 500 mA min 10mA M C O M Direction of travel OPEN CLOSE Polarity reversal Wire colour coding Wire colour coding DIN IEC 757 blake BK white WH brown BN blue BU green yellow GN YE gre...

Страница 29: ...e by M COM Push locking hook with a screwdriver inwards and depress simultaneously drive filler plug Locking hook Remove the filler plug Individual configuration Individual configuration Aum ller chai...

Страница 30: ...ndow drives were mounted which were sold by the manufacturer as incomplete machines according to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and mini...

Страница 31: ...le Moung the housing cover with the both screws Locking hooks at the housing cover prevent withdrawal of the plug under tensile load Five terminals to 1 5 mm2 The performances especially the fire be h...

Страница 32: ...ion box M COM Click Main control unit Order number Application Rated voltage Current consumption Drive type Protection class Ambient temperature Dimensions Connection Equipment 524167 Configuration mo...

Страница 33: ...nufacturer Operational readiness must be checked regularly Frequent inspection of the system for imba lance and signs of wear or damages of cables and fastening elements must be performed During maint...

Страница 34: ...ty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming good...

Страница 35: ...eneral Terms and Conditions of aum ller automatIc GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions Certi...

Страница 36: ...9000022001_V1 4_KW41 20...

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