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Figure 71: KP/KPH and KES electrical connection

[1]

Cover

[2]

Screws for housing

[3]

O-ring

[4]

Plug-in frame (KP/KPH)

[5]

Connection frame (KES)

Removing the plug:

Loosen the screws [2].

Remove electrical connection.

➥

Cover [1] and plug-in type frame [4] or connection frame [5] remain together.

Seal open plug/socket connection, e.g. using AUMA protection cover and
parking frame.

Fitting the plug/socket

connector:

Clean sealing faces of plug/socket connector and housing.

Preserve joint surfaces with an acid-free corrosion protection agent.

Check whether O-ring [3] is in good condition, replace if damaged.

Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.

Replace electrical connection and fasten screws evenly crosswise.

12.3.

Maintenance

Maintenance intervals

After 3 years at the latest for Ex certified products.

Lubrication

●

In the factory, the gear housing is filled with grease.

●

Grease change is performed during maintenance
-

Generally after 4 to 6 years for modulating duty.

Generally after 6 to 8 years if operated frequently (open-close duty).

Generally after 10 to 12 years if operated rarely (open-close duty).

●

We recommend exchanging the seals when changing the grease.

●

No additional lubrication of the gear housing is required during operation.

Notes regarding the

maintenance

●

Perform visual inspection of actuator. Ensure that no outside damage or changes
are visible.

●

Electrical connection cables must be placed properly and in perfect condition.

●

Thoroughly touch up any possible damage to painting to prevent corrosion.
Original paint in small quantities can be supplied by AUMA.

SQEx 05.2 – SQEx 14.2 / SQREx 05.2 – SQREx 14.2 Control unit: electronic (MWG)
ACExC 01.2 Non-Intrusive Modbus TCP/IP

Servicing and maintenance

Содержание SQEx 05.2

Страница 1: ...bus RTU Modbus TCP IP Foundation Fieldbus HART Part turn actuators SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Control unit electronic MWG with actuator controls ACExC 01 2 Non Intrusive Assembly operat...

Страница 2: ...safety 6 1 2 Range of application 6 1 3 Warnings and notes 7 1 4 References and symbols 8 2 Identification 8 2 1 Name plate 12 2 2 Short description 13 3 Transport storage and packaging 13 3 1 Transpo...

Страница 3: ...output signals 45 8 1 Status signals via output contacts digital outputs 45 8 1 1 Assignment of outputs 45 8 1 2 Coding the outputs 45 8 2 Analogue signals analogue outputs 46 9 Commissioning basic se...

Страница 4: ...68 12 2 Disconnection from the mains 68 12 2 1 Disconnection from the mains with KP KPH and KES electrical connection 69 12 3 Maintenance 70 12 4 Disposal and recycling 71 13 Technical data 71 13 1 Te...

Страница 5: ...plosive atmospheres is subject to special regulations which have to be observed The end user or contractor of the plant are responsible for respect and control of these regulations standards and laws...

Страница 6: ...be assumed for inappropriate or unintended use Observance of these operation instructions is considered as part of the device s designated use Information These operation instructions are only valid...

Страница 7: ...d Symbol for OPEN valve open Important information before the next step This symbol indicates what is required for the next step or what has to be prepared or observed Via the menu to parameter Descri...

Страница 8: ...r logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Operating time in s for a part turn movement of 90 7 Torque range in direction CLOSE...

Страница 9: ...ol 11 Data Matrix code Motor name plate Figure 4 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Current type mains voltage 5 Rated power 6 Rat...

Страница 10: ...criptions referring to name plate indications Type designation Figure 6 Type designation example 1 Type and size of actuator 2 Flange size 3 Ex marking Type and sizee These instructions apply to the f...

Страница 11: ...2016 16 Internal number for unambiguous product identification NS12345 Actuator terminal plan Position 9 after TPA Position transmitter version I Q MWG Magnetic limit and torque transmitter AUMA power...

Страница 12: ...te via binary input signals or using another interface The following options are available at the actuator controls in local operation The actuator can be operated via the push buttons of the local co...

Страница 13: ...only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down sliding or tilting Perform lift trial at low...

Страница 14: ...5 2 39 33 SQEx 07 2 SQREx 07 2 43 39 SQEx 10 2 SQREx 10 2 55 47 SQEx 12 2 SQREx 12 2 67 56 SQEx 14 2 SQREx 14 2 Indicated weight includes AUMA NORM part turn actuator with 1 phase AC motor electrical...

Страница 15: ...cts are protected by special packaging for transport when leaving the factory The packaging consists of environmentally friendly materials which can easily be separated and recycled We use the followi...

Страница 16: ...using the retaining ring 4 supplied Information The retaining ring 4 together with these operation instructions is stored in a weatherproof bag which is attached to the device prior to delivery 4 3 Pa...

Страница 17: ...g with bore and keyway two flat or square bore Information Assemble valve and part turn actuator in the same end position As standard the part turn actuator is supplied in end position CLOSED Recommen...

Страница 18: ...curved spring lock washer Figure 12 Mounting positions for coupling Table 7 Mounting position of the coupling within fitting dimensions according to AUMA definition SQEx 14 2 SQEx 12 2 SQEx 10 2 SQEx...

Страница 19: ...If required shift part turn actuator by one tooth on the coupling 8 Fasten part turn actuator with screws Information We recommend applying liquid thread sealing material to the screws to avoid contac...

Страница 20: ...is no explosive gas and no voltage Handle cover and housing parts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting Electrostatic discharge ESD Risk of...

Страница 21: ...fer to chapter Identification Name plate Figure 15 Motor name plate example 1 Type of current 2 Mains voltage 3 Mains frequency for 3 phase and 1 phase AC motors External supply of the electronics For...

Страница 22: ...If actuator controls are mounted separately from actuator actuator controls on wall bracket Consider length and cross section of connecting cable when defining the protection required Potential of cus...

Страница 23: ...ure Cable recommendation Prior to installation please note Install network cables at a distance of minimum 20 cm to other cables If possible network cables should be laid in a separate conductive and...

Страница 24: ...10 A 25 A Rated current max Cage clamp screw type connection as an op tion Screw connection PE Ring lug U bracket Type of customer connection 2 5 mm 2 flexible 4 mm 2 solid 6 mm 2 10 mm 2 Connection d...

Страница 25: ...g torques Tightening torques Terminal cross sections Designation 1 5 1 8 Nm max 10 mm flexible or solid Power contacts U V W 3 0 4 0 Nm max 10 mm flexible or solid PE connection 0 6 0 8 Nm max 2 5 mm...

Страница 26: ...Industrial Ethernet cable connect Information This description applies to the connection via CAT 6A Ethernet cables Figure 20 TCP IP RTU gateway 1 RJ 45 plug in socket for connecting the Industrial Et...

Страница 27: ...ether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease to the O ring and insert it correctly Flameproof enclosure danger of explosion Risk of death or serious...

Страница 28: ...vidual wires with a U bracket cross sections have to be identical 5 4 Accessories for electrical connection 5 4 1 Actuator controls on wall bracket Design Figure 24 Design principle with wall bracket...

Страница 29: ...requiring direct wiring from the actuator to the XK customer plug XA XM XK refer to wiring diagram these connecting cables must be subject to an insulation test in compliance with EN 50178 Connecting...

Страница 30: ...ion CLOSE 6 1 2 Manual operation disengage Manual operation is automatically disengaged when motor is started again The handwheel does not rotate during motor operation 6 2 Motor operation Perform all...

Страница 31: ...ator in direction CLOSE Press push button 3 Information OPEN and CLOSE operation commands can be given either in push to run or in self retaining operation mode In self retaining mode the actuator run...

Страница 32: ...r switch 5 to position 0 OFF when navigating through the menu The bottom row of the display 6 serves as navigation support and explains which push buttons 1 4 are used for menu navigation Figure 27 1...

Страница 33: ...us menu and main menu are marked with an ID Figure 29 Marking with ID S ID starts with S status menu M ID starts with M main menu Group selection It is possible to select between status menu S and mai...

Страница 34: ...and permits different actions Table 18 User levels and authorisations Authorisation password Designation user level Verify settings No password required Observer 1 Change settings Default factory pass...

Страница 35: ...ect display press and enter ID M0229 Display indicates Change passwords The user level is indicated in the top row 1 6 e g For user level 1 view only passwords cannot be changed To change pass words y...

Страница 36: ...vel via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 8 Press Ok Display indicates Password 0 9 Enter password enter password...

Страница 37: ...e 34 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 35 Startup menu with firmware version 04...

Страница 38: ...support 7 2 1 Feedback indications from actuator and valve Display indications depend on the actuator version Valve position S0001 S0001 on the display indicates the valve position in of the travel Th...

Страница 39: ...ntermediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 seconds and the axis axes for pivot poin...

Страница 40: ...on Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in directio...

Страница 41: ...he parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an indic...

Страница 42: ...re 51 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommendatio...

Страница 43: ...159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat light 5 right M0097 Signal interm pos M0167 Defaut values Europe Indication light 1...

Страница 44: ...via indicator mark Figure 55 Mechanical position indicator 1 End position OPEN reached 2 End position CLOSED reached 3 Indicator mark at cover Characteristics Independent of power supply Used as runni...

Страница 45: ...E Signal DOUT 6 Torque fault OPEN 8 1 2 Coding the outputs The output signals Coding DOUT 1 Coding DOUT 6 can be set either to high active or low active High active output contact closed signal active...

Страница 46: ...nd positions during standard operation End stop setting is generally performed by the valve manufacturer prior to installing the valve into the pipework Exposed rotating parts discs balls at the valve...

Страница 47: ...g screw 4 clockwise results in a smaller swing angle Turning the setting screw 4 counterclockwise results in a larger swing angle 4 Turn setting screw 4 clockwise to the stop This completes the settin...

Страница 48: ...he consent of the valve manufacturer Customer settings M0041 Type of seating M0012 End position CLOSED M0086 End position OPEN M0087 Default value Limit Setting values Limit Seating in end positions v...

Страница 49: ...a Save The setting for the type of seating is complete 12 Back to step 4 CLOSED or OPEN Press Esc 9 3 Torque switching set Once the set torque is reached the torque switches will be tripped overload p...

Страница 50: ...Save new value via Save The tripping torque is set 13 Back to step 4 CLOSED or OPEN Press Esc Information The following fault signals are issued if the torque setting performed has been reached in mi...

Страница 51: ...N 4 Select via Up Down Set end pos CLOSED M0084 Set end pos OPEN M0085 The black triangle indicates the current selection 5 Press Ok The display indicates either Set end pos CLOSED CMD0009 continue wi...

Страница 52: ...es Set selector switch in position Local control LOCAL and operate actuator in motor operation via push button OPEN in direction of the end position Information Stop actuator before reaching end of tr...

Страница 53: ...Default Gateway If required only the IP interface must be adapted to the requirements of the Modbus TCP IP network All further settings of the Modbus TCP IP gateway particularly the port settings are...

Страница 54: ...itching check 1 Set selector switch to position Local control LOCAL 2 Operate actuator using push buttons OPEN STOP CLOSE The limit switching is set correctly if default indication the yellow indicati...

Страница 55: ...osition indication automatically adjusts with the subsequent operation Decreasing the swing angle The mechanical position indication must be newly set refer to the subsequent chapters Figure 61 Mechan...

Страница 56: ...g and cover 3 Preserve joint surfaces with an acid free corrosion protection agent 4 Check whether O ring 3 is in good condition replace if damaged 5 Apply a thin film of non acidic grease e g petrole...

Страница 57: ...d position OPEN right 4 Check settings The setting of the mechanical position indicator is correct if the angle between the symbols OPEN and CLOSED ranges between approx 120 and 280 If all three discs...

Страница 58: ...position indication via indicator mark not self adjusting Figure 67 Mechanical position indication via indicator mark The mechanical position indicator shows the valve position via two indicator disc...

Страница 59: ...n alignment with the mark on the cover 5 Move valve to end position CLOSED again 6 Check settings If the symbol CLOSED is no longer in alignment with mark on the cover Repeat setting procedure 10 3 2...

Страница 60: ...SQ 05 2 SQ 07 2 4 3 2 2 30 15 5 4 3 3 60 15 6 4 3 3 90 15 6 5 4 3 120 15 6 5 4 4 150 15 7 5 4 4 180 15 7 6 5 4 210 15 7 6 5 5 290 70 3 Loosen screw 1 4 Set crown wheel 2 to desired stage according to...

Страница 61: ...er to Warnings and Out of specific ation table Collective signal 02 Indicates the number of active warnings S0005 Warnings For indicated value 0 Press push button De tails For details refer to Not rea...

Страница 62: ...ut signal is 0 signal loss For a setpoint range of 0 20 mA monitoring is not possible Wrn setpoint position The warning indications are automatically cleared once a new operation command is executed C...

Страница 63: ...upply of the electronics Phase 2 is missing When connecting to a 3 ph or 1 ph AC system and with external 24 V DC supply of the elec tronics One of the phases L1 L2 or L3 is missing Phase fault Correc...

Страница 64: ...usly A setpoint is present and the positioner is not active Wrong oper cmd Set selector switch to position REMOTE Selector switch is not in position REMOTE Sel sw not REMOTE Exit service software Oper...

Страница 65: ...T 250 V Voltage output power supply unit 115 V F4 Table 30 Secondary fuse F4 internal AC supply 1 AUMA art no F4 G fuse according to IEC 60127 2 III 5 x 20 mm Size K001 184 1 25 A T 250 V Voltage outp...

Страница 66: ...of functional failures Carefully assemble power supply unit to avoid pinching the cables 11 3 3 Motor protection thermal monitoring In order to protect against overheating and impermissibly high surf...

Страница 67: ...ance refer to chapter Servicing and maintenance The test is performed by simulating the motor protection signal via actuator controls local controls Required user level Specialist 4 or higher Diagnost...

Страница 68: ...ues according to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in chapter...

Страница 69: ...ntenance intervals After 3 years at the latest for Ex certified products Lubrication In the factory the gear housing is filled with grease Grease change is performed during maintenance Generally after...

Страница 70: ...acid free corrosion protection agent e g Esso Rust BAN 397 Ensure that all housing covers are handled carefully and that the seals are checked All cable and motor protection components have to be chec...

Страница 71: ...l permanent split capacitor PSC type IM B9 according to IEC 60034 7 IC410 cooling procedure according to IEC 60034 6 Option Refer to motor name plate Permissible variation of mains voltage 10 Permissi...

Страница 72: ...Duration of continuous immersion in water Max 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion For exact version refer to actuator...

Страница 73: ...40 mA 208 to 240 V AC max 400 mA 380 to 500 V AC max 250 mA 515 to 690 V AC max 200 mA For permissible variation of mains voltage of 30 100 to 120 V AC max 1 200 mA 208 to 240 V AC max 750 mA 380 to 5...

Страница 74: ...ns All input signals must be supplied with the same potential Via Modbus TCP IP interface Status signals Additional binary output signals only available in combination with additional input signals op...

Страница 75: ...ia 0 4 20 mA analogue inputs and Modbus TCP IP for process setpoint and actual process value Multiport valve Up to 16 positions signals pulse or edge accuracy 0 2 Automatic deblocking Up to 5 operatio...

Страница 76: ...trols combined with thermoswitches within actuator Option AUMA Ex plug socket connector with terminal blocks KES flameproof enclosure Ex d Standard Electrical connection AUMA Ex plug socket connector...

Страница 77: ...enable LOCAL Interlock OPEN CLOSE Process representation output command signals End positions OPEN CLOSED Actual position value Actual torque value requires magnetic limit and torque transmitter MWG i...

Страница 78: ...ouble layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 7037 Standard Colour Available colours on request Option Accessories For actuator controls mounte...

Страница 79: ...are parts 14 1 Part turn actuators SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 KES 79 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Control unit electronic MWG ACExC 01 2 Non Intrusive Modbus TCP IP Spare p...

Страница 80: ...y Drive wheel for limit switching 024 0 Sub assembly RWG position transmitter 566 0 Sub assembly Locking plate 025 0 Sub assembly Potentiometer for RWG without slip clutch 566 1 Sub assembly Cable for...

Страница 81: ...14 2 Actuator controls ACExC 01 2 KES Modbus TCP IP 81 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Control unit electronic MWG ACExC 01 2 Non Intrusive Modbus TCP IP Spare parts...

Страница 82: ...Sub assembly Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Cover 500 0 Pin carrier without pins 502 0 Pin for controls 505 0 Sub as...

Страница 83: ...notice The latest versions are attached to the device upon delivery and also available for download at http www auma com 15 1 Declaration of Incorporation and EU Declaration of Conformity 83 SQEx 05...

Страница 84: ...84 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Control unit electronic MWG ACExC 01 2 Non Intrusive Modbus TCP IP...

Страница 85: ...85 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Control unit electronic MWG ACExC 01 2 Non Intrusive Modbus TCP IP...

Страница 86: ...tions 37 Disposal 70 E Earth connection 27 Electrical connection 21 EMC 22 Enclosure protection 8 9 9 72 78 End stops 46 Error indication on display 37 EU Declaration of Conformity 83 Ex certificate 1...

Страница 87: ...ar 11 Power factor 9 Power supply of electronics 21 Protection on site 21 Protective measures 5 Push to run operation 31 Q Qualification of staff 5 R Range of application 6 Rated current 9 Rated power...

Страница 88: ...e 78 Voltage range 21 W Wall bracket 28 Warnings indication on dis play 40 Wiring diagram 11 21 Y Year of manufacture 11 Year of production 11 88 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Control unit...

Страница 89: ...Nagykanizsa Tel 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA ITALIANA S r l a socio unico IT 20023 Cerro Maggiore MI Tel 39...

Страница 90: ...ns Torque Generator IR 13998 34411 Teheran 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020 Info transjordan net AUMA JAPAN Co Ltd JP 211 0016 Kawa...

Страница 91: ...91 AUMA worldwide...

Страница 92: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 864 003 en 1 20 For detailed information on AUMA products refer to the Internet www...

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